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隨動式殘膜回收螺旋清雜裝置設計與試驗
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農(nóng)業(yè)部公益性行業(yè)科研專項(201503105)


Design and Experiment on Spiral Impurity Cleaning Device for Profile Modeling Residual Plastic Film Collector
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    摘要:

    針對目前殘膜回收含雜率高的問題,根據(jù)隨動式殘膜回收秸稈粉碎聯(lián)合作業(yè)機工作原理,提出了一種螺旋清雜裝置。闡述了該裝置的結(jié)構組成和工作原理,對其關鍵部件雙向螺旋輸送器進行了分析和參數(shù)設計。利用EDEM軟件建立了棉稈-土壤-螺旋清雜裝置的三維離散元模型,模擬仿真了棉稈和土壤混合顆粒的清理輸送過程,以螺旋清雜裝置結(jié)構參數(shù)螺距系數(shù)、螺旋葉片直徑和出料口間隙為試驗因素,以平均顆粒速度、平均縱向顆粒速度、質(zhì)量流率及旋轉(zhuǎn)軸總力矩為試驗指標進行正交仿真試驗,分析了3個試驗因素對各項指標影響的顯著性及主次順序,試驗結(jié)果顯示螺旋清雜裝置最優(yōu)參數(shù)組合為:螺距200mm,螺旋葉片直徑200mm,出料口直徑220mm。在該參數(shù)組合下制作螺旋清雜裝置,與隨動式殘膜回收秸稈粉碎聯(lián)合作業(yè)機進行裝配,并進行了性能試驗,結(jié)果顯示清雜裝置清理棉稈、土壤等雜質(zhì)效果符合設計要求,回收殘膜平均膜雜分離率為89.51%。

    Abstract:

    As a kind of recyclable material, the residual film can be recycled and the pollution can be reduced only by separating the residual film from the impurity. However, the residual film, cotton core, cotton rod and other impurities after mechanical recovery are entangled seriously. So it is difficult to separate them, even to make use of resources. Direct incineration or centralized stacking of recovered residual film results in great waste of resources and serious secondary pollution. In order to solve the problem of high impurity content in waste film recovery, a spiral impurity cleaning device was put forward according to the working principle of the profile mode residual film collecting straw crushing combined machine. The structure and working principle of the spiral impurity cleaning device were introduced. The key parts of the device were analyzed and the parameters were designed. The three-dimensional discrete element model of cotton rod, soil and spiral impurity cleaning device was established by using EDEM software. The cleaning and conveying process of cotton rod and soil mixed particles was simulated. Taking the structure parameter pitch, the diameter of helical blade and outlet clearance of the spiral impurity cleaning device as test variables, orthogonal simulation experiments were carried out with mean particle velocity, average longitudinal particle velocity, mass flow rate and total helical axis torque as dependent variables. The influence of three test factors on each index was analyzed, and the order of primary and secondary factors was analyzed. The test results showed that the optimum parameter combination of the spiral impurity cleaning device was as follows: screw pitch was 200mm, screw blade diameter was 200mm, and outlet diameter was 220mm. Under the combination of these parameters, the device was made and assembled with the profile mode residual film recovery straw pulverizing machine. A performance test was carried out in the cotton field. The results showed that the cleaning effect of cotton rod and soil by the equipment was in accordance with the design requirements, and residual film and impurity separation rate was 89.51%.

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蔣德莉,陳學庚,顏利民,莫毅松,楊松梅.隨動式殘膜回收螺旋清雜裝置設計與試驗[J].農(nóng)業(yè)機械學報,2019,50(4):137-145. JIANG Deli, CHEN Xuegeng, YAN Limin, MO Yisong, YANG Songmei. Design and Experiment on Spiral Impurity Cleaning Device for Profile Modeling Residual Plastic Film Collector[J]. Transactions of the Chinese Society for Agricultural Machinery,2019,50(4):137-145.

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  • 收稿日期:2018-09-26
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  • 在線發(fā)布日期: 2019-04-10
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