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彈齒式清秸裝置防止殘茬回帶機(jī)構(gòu)設(shè)計(jì)與試驗(yàn)優(yōu)化
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現(xiàn)代農(nóng)業(yè)產(chǎn)業(yè)技術(shù)體系建設(shè)專項(xiàng)資金項(xiàng)目(GARS-04)和國(guó)家重點(diǎn)研發(fā)計(jì)劃項(xiàng)目(2018YFD0201004)


Design and Experiment Optimization of Prevent Bring Back Stubble Mechanism of Spring-tooth Type Cleaning Device
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    摘要:

    為解決2BMFJ系列玉米免耕播種機(jī)清秸裝置側(cè)向拋撒殘茬時(shí),清秸工作部件殘茬回帶和動(dòng)土量較大問(wèn)題,設(shè)計(jì)了一種彈齒式清秸裝置防止殘茬回帶機(jī)構(gòu),通過(guò)理論分析確定關(guān)鍵部件主要結(jié)構(gòu)參數(shù),應(yīng)用三因素三水平正交試驗(yàn)法,以機(jī)具作業(yè)速度、清秸彈齒與帶輪圓周外法線方向后偏角和主動(dòng)帶輪轉(zhuǎn)速為試驗(yàn)因素,以殘茬清除率和殘茬回帶率為評(píng)價(jià)指標(biāo),對(duì)影響清秸裝置性能的結(jié)構(gòu)與作業(yè)參數(shù)進(jìn)行試驗(yàn)與優(yōu)化研究,試驗(yàn)結(jié)果表明:在機(jī)具作業(yè)速度2.0m/s,彈齒與帶輪圓周外法線方向后偏角30°,主動(dòng)帶輪轉(zhuǎn)速450r/min時(shí),殘茬清除率95.5%、殘茬回帶率1.38%。該機(jī)構(gòu)在保證作業(yè)幅內(nèi)殘茬清除質(zhì)量的同時(shí),可有效減少殘茬回帶,為2BMFJ系列原茬地免耕播種機(jī)高質(zhì)量種床準(zhǔn)備、提高防堵性能提供了技術(shù)支撐。

    Abstract:

    The 2BMFJ series of precision seeder for no-tillage mulch straw in stubble field developed by Northeast Agricultural University integrated seed bed preparation, stubble prevention, precision seeding, deep fertilization, covering and compacting soil, spraying potions, covering straw evenly and other functions, the original stubble field with high quality and precision seeding operations was completed. It has become an important technical means to ensure the combination of intensive cultivation and conservation tillage. In order to solve the problem of large amount of straw return during the operation of the spring-tooth cleaning plant, it was of great significance to study a kind of prevent bring back stubble mechanism. Therefore, based on the existing stubble no-tillage mulch straw precision seeder spring-tooth cleaning device, the prevent bring back stubble linkage mechanism was added. By modeling and analyzing the lateral throwing residual of the linkage mechanism, the change rule of rear deviation angle in the direction of outer normal line of the pulley was determined. The minimum rotational speed of the drive pulley was obtained by theoretical analysis of the stubble conveying with spring-tooth. Based on the theoretical analysis of soil cutting length, the structural parameters between the spring-tooth were obtained. In order to obtain rules of the spring-tooth on the residual stubble, the structural parameters of the prevent bring back stubble linkage mechanism were determined. The experiment was carried out by using the method of L9(34) orthogonal test. The working speed, deflection of springtooth and rotational speed of drive pulley were selected. The rate of straw removal and the rate of straw return were taken as the evaluation indexes. The results showed that the working speed and the rotational speed of drive pulley had an extreme significant effect on the straw removal rate of seed bed (P<0.01). The effect of the angle on the straw return rate was significant (0.01

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史乃煜,陳海濤,王星,柴譽(yù)鐸,王洪飛,侯守印.彈齒式清秸裝置防止殘茬回帶機(jī)構(gòu)設(shè)計(jì)與試驗(yàn)優(yōu)化[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2019,50(4):84-91. SHI Naiyu, CHEN Haitao, WANG Xing, CHAI Yuduo, WANG Hongfei, HOU Shouyin. Design and Experiment Optimization of Prevent Bring Back Stubble Mechanism of Spring-tooth Type Cleaning Device[J]. Transactions of the Chinese Society for Agricultural Machinery,2019,50(4):84-91.

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  • 收稿日期:2018-09-10
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  • 在線發(fā)布日期: 2019-04-10
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