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雙圓臺(tái)錐式蓖麻脫殼清選機(jī)設(shè)計(jì)與試驗(yàn)
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國(guó)家自然科學(xué)基金項(xiàng)目(51475312)


Design and Experiment of Castor Dehulling and Cleaning Device with Double Curved Table
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    摘要:

    為提高蓖麻脫殼效率,,確定了滾搓式的脫殼方法,設(shè)計(jì)了雙圓臺(tái)結(jié)構(gòu)的脫殼裝置以及振動(dòng)篩選與氣吸相結(jié)合的清選機(jī)構(gòu)。根據(jù)蓖麻蒴果的物理機(jī)械特性,,設(shè)計(jì)脫殼裝置的內(nèi)層殼體為不對(duì)稱(chēng)雙圓臺(tái)結(jié)構(gòu),。確定錐角并設(shè)計(jì)脫殼滾筒間隙與脫殼滾筒外層殼體,,建立不同階段脫殼滾筒位置與脫殼間隙的數(shù)學(xué)模型,,為脫殼裝置動(dòng)力學(xué)模擬提供理論依據(jù),。利用ADAMS對(duì)蓖麻蒴果不同脫殼階段進(jìn)行運(yùn)動(dòng)學(xué)仿真,,分析物料在壓裂階段與脫殼階段的位移,、速度變化規(guī)律,并分析不同脫殼滾筒出料口間隙對(duì)各階段的影響,。仿真結(jié)果表明:壓裂階段,,隨著上脫殼滾筒出料口間隙的增加,,蓖麻蒴果到達(dá)特定壓裂位置的時(shí)間延后、位移增加,、運(yùn)動(dòng)速度在0.56s時(shí)達(dá)到最大,。脫殼階段,隨著下脫殼滾筒出料口間隙的增加,,蓖麻籽到達(dá)特定脫殼位置的時(shí)間延后,;蓖麻籽到達(dá)破殼條件時(shí)的位移增加,運(yùn)動(dòng)速度先增大后減小,。根據(jù)仿真結(jié)果,,選取可調(diào)式蓖麻脫殼清選一體裝置合理的工作參數(shù)區(qū)間,以脫殼滾筒轉(zhuǎn)速,、上脫殼滾筒出料口間隙,、下脫殼滾筒出料口間隙為因素,以脫凈率,、破損率為指標(biāo),,利用響應(yīng)面分析法,對(duì)脫殼裝置進(jìn)行試驗(yàn)研究,。經(jīng)雙目標(biāo)優(yōu)化,,取滾筒轉(zhuǎn)速為270r/min、上脫殼滾筒出料口間隙為13.54mm,、下脫殼滾筒出料口間隙為5mm,;經(jīng)試驗(yàn)驗(yàn)證,此時(shí)脫殼裝置工作性能最佳,,脫凈率為92.03%,,破損率為3.1%。

    Abstract:

    In order to improve the efficiency of castor shelling, the method of tumbling shelling was determined, and the shelling device with double curved table structure was designed. The cleaning mechanism combined vibration screening and air suction was designed. Depending on the physical and mechanical properties of the castor fruit, the asymmetrical double circular table structure of the inner shell of husking device was designed. The taper angle was determined and the outer shell of the shelling drum was designed, the mathematical model of the position of the shelling drum and the shelling gap at different stages was established, and a theoretical basis was provided for the dynamic simulation of the shelling device; the ADAMS was used to extract the nettle. The kinematics simulation was carried out in different shelling stages to analyze the variation of the displacement and velocity of the material in the fracturing stage and the shelling stage, and analyze the influence of gap of discharge port of different unloading drums on each stage. The simulation results showed that in the fracturing stage, with the increase of gap of discharge port of upper shelling drum, the time after castor fruit reached the specific fracturing position was delayed, the displacement was increased, the speed of movement reached the maximum at 056s. In the shelling stage, with the increase of gap of discharge port of lower shelling drum, the time when the castor seed reached the specific shelling position was delayed; when the castor seed reached the shell breaking condition, the displacement was increased, and the moving speed was firstly increased and then decreased. According to the ADAMS simulation results, the reasonable working parameter interval of the adjustable castor shelling and clearing device was selected, taking the speed of the shelling drum, the gap of the upper shelling drum outlet and the gap of the lower shelling drum outlet as the factors. The response surface analysis method was used to test the sealing device. After double target optimization, the rotation speed of the drum was 270r/min, the gap of discharge port of upper shelling drum was 13.54mm, and the gap of outlet of lower shelling drum was 5mm. The test result showed that the performance of the sealing device was the best. The removal rate was 92.03% and the breakage rate was 3.1%.

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侯俊銘,白晶波,何 濤,楊 勇,李金澎,姚恩超.雙圓臺(tái)錐式蓖麻脫殼清選機(jī)設(shè)計(jì)與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2018,49(11):132-140. HOU Junming, BAI Jingbo, HE Tao, YANG Yong, LI Jinpeng, YAO Enchao. Design and Experiment of Castor Dehulling and Cleaning Device with Double Curved Table[J]. Transactions of the Chinese Society for Agricultural Machinery,2018,49(11):132-140.

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  • 收稿日期:2018-08-01
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  • 在線(xiàn)發(fā)布日期: 2018-11-10
  • 出版日期: 2018-11-10
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