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卷盤式噴灌機(jī)沖擊式水渦輪結(jié)構(gòu)參數(shù)優(yōu)化
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國家重點研發(fā)計劃項目(2016YFC0400109,、2017YFD0201502)、現(xiàn)代農(nóng)業(yè)產(chǎn)業(yè)技術(shù)體系建設(shè)專項資金項目(CARS-03)和河北省重點研發(fā)計劃項目(17227207D-03)


Optimization of Structure Parameters for Impulse Water Turbine of Hose Reel Irrigator
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    摘要:

    針對JP75卷盤式噴灌機(jī)沖擊式水渦輪驅(qū)動力矩小,、水力效率低,、壓力損失高等問題,,以提升水渦輪水力性能為目標(biāo),,在單因素分析的基礎(chǔ)上,,基于響應(yīng)曲面模型和CFD數(shù)值模擬,,選取葉輪側(cè)端間隙寬度(側(cè)端間隙),、出水管入口倒圓半徑(倒圓半徑)和噴嘴中心與葉輪軸的間距(中心間距)為設(shè)計變量,,以水渦輪效率最高、驅(qū)動力矩最大和壓力損失最小為目標(biāo)函數(shù),,運用Box-Benhnken中心組合試驗設(shè)計方法,,開展三因素三水平優(yōu)化設(shè)計分析。結(jié)果表明:所建立的二次多項式響應(yīng)面模型可以準(zhǔn)確表征響應(yīng)指標(biāo)與設(shè)計變量之間的關(guān)系,,中心間距是影響水渦輪水力性能的最主要因素,;水渦輪結(jié)構(gòu)參數(shù)最優(yōu)組合為:中心間距73mm、側(cè)端間隙2mm,、倒圓半徑20mm,;設(shè)計工況下的試驗結(jié)果表明,,與原型水渦輪相比,優(yōu)化的水渦輪效率提高17.6個百分點,,驅(qū)動力矩提高13.2%,,進(jìn)出口壓降降低29.3%。

    Abstract:

    Optimization of the structure parameters for the impulse water turbine of a JP75 hose reel irrigator was presented with the aim to improve the hydraulic performance of the turbine. The SST k-ω turbulence model was adopted to analyze the flow field characteristics and the hydraulic performance of the water turbine. The reliability of the numerical method was verified by the available experimental data. On this basis, single factor experiments were conducted numerically to investigate the influence of the structure parameters on efficiency, driving torque and pressure drop of the turbine. Taking the impeller axial clearance width (axial clearance), the roundness radius of the outlet pipe entrance (roundness radius) and the spacing of the impeller axis and nozzle center line (center spacing) as the influence factors, three factors and three levels of quadratic regression orthogonal numerical testes were carried out by using Box-Benhnken central composite experimental design principles. Subsequently, the response surface methodology (RSM) was employed to analyze the influence of various factors on the efficiency, driving torque and pressure drop of the turbine under the design conditions. The results showed that the established quadratic pdynomial respense surface model is accurate enough to represent the corresponding relationship between the design variables and the response indicators. The spacing between impeller axis and nozzle center was the most important factor affecting the hydraulic performance of the water turbine. The optimal parameters combination of center spacing of 73mm, axial clearance of 2mm and roundness radius of 20mm was obtained by using optimization module of Design-Expert data analysis software. The hydraulic performances of the optimized water turbine were predicted by using the proposed numerical simulation method and measured on a test rig. Compared with the original water turbine at the nominal operation point, the efficiency of the optimized turbine was increased by 17.6 percentage points, the torque was augmented by 13.2%, and the pressure drop was reduced by 29.3%.

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黎耀軍,陳為升,嚴(yán)海軍,張振洲.卷盤式噴灌機(jī)沖擊式水渦輪結(jié)構(gòu)參數(shù)優(yōu)化[J].農(nóng)業(yè)機(jī)械學(xué)報,2018,49(8):138-144. LI Yaojun, CHEN Weisheng, YAN Haijun, ZHANG Zhenzhou. Optimization of Structure Parameters for Impulse Water Turbine of Hose Reel Irrigator[J]. Transactions of the Chinese Society for Agricultural Machinery,2018,49(8):138-144.

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  • 收稿日期:2018-02-06
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  • 在線發(fā)布日期: 2018-08-10
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