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D型打結器夾繩盤-打結嘴空間角度參數(shù)分析
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教育部長江學者和創(chuàng)新團隊發(fā)展計劃項目(IRT_17R105)


Parameter Analysis of Spatial Angle about Rope-cliping and Hook of D-knotter
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    摘要:

    D型打結器夾繩盤回轉軸孔中心線與打結嘴回轉軸孔中心線的空間角度參數(shù)是機架結構設計的基本設計參數(shù),,本文通過建立空間坐標系,對夾繩盤與打結嘴回轉軸孔中心線之間的空間角度關系進行了表達。借助微分幾何理論,,建立了夾繩盤與打結嘴運動關系的數(shù)值解析條件,,分析了k0軸與k1軸在i1o1k1平面的夾角α2,、圓心o1與圓心o2在i1軸方向距離d5對送繩-搭繩動作的影響,,得出當α2=8°,、d5=54mm時可實現(xiàn)可靠的送繩-搭繩動作,;分析了j2軸與j1軸在j1o1k1平面的夾角α1,、k0軸與k1軸在j1o1k1平面的夾角α3對繞扣-鉗咬動作的影響,通過代入不同的α1,、α3參數(shù)組合進行解析,,得出當α1=10°、α3=25°時打結器可以實現(xiàn)可靠的繞扣-鉗咬動作,?;诮馕龅慕嵌葏?shù)對打結器機架進行了試制,,對裝有試制機架的打結器與德國進口打結器(RS3770)同時開展空載打結試驗,試驗次數(shù)200次,,試驗結果顯示捆繩在兩個打結器上成結動作基本一致,,兩種打結器的成結率均為100%??芍疚慕馕龅腄型打結器夾繩盤和打結嘴的空間角度參數(shù)匹配合理,。

    Abstract:

    The rotary shaft hole centerline of ropeclipping component and the rotary shaft hole centerline of knotter hook are basic design parameters in the D-knotter’s structural design. By establishing space coordinate system, the space angular relationship of those two rotary shaft hole centerlines were described analytically. With the help of differential geometry theory, the numerical analysis conditions of the sport relations between rope-clipping component and knotter hook were established, the influences of related parameters, including k0,k1,α2 and d5 on the action of rope-sending and rope-towing were analyzed. The results showed that action of ropesending and ropetowing would be successful when the values of α2 and d5were 8°and 54mm, respectively. The influences of related parameters, including j2, j1 ,α1 and α3 on the action of ropewinding and ropebiting were analyzed. The results showed that action of ropewinding and ropebiting would be successful when the values of α1 and α3 were 10° and 25°, respectively. Based on the analyzing angle parameter of the D-knotter, the physical model of each part of the D-knotter was obtained by machining. Then the forming performance test of the designed D-knotter and the D-knotter from Germany was carried out, totally 200 experiments were carried out to observe the effect of tying rope on the two kinds of D-knotter. The experimental results showed that the rope structure was basically the same from the two D-knotters, and the knotting rate of the two kinds of D-knotter was all 100%. The experimental results showed that spatial angle parameters of rope-clipping component and knotter hook were correct, and the analytical model was accurate and reliable. The model could be used for the parametric design of D-knotter.

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張安琪,馮洋洋,董浩,張紹英,韓魯佳. D型打結器夾繩盤-打結嘴空間角度參數(shù)分析[J].農(nóng)業(yè)機械學報,2018,49(8):100-109. ZHANG Anqi, FENG Yangyang, DONG Hao, ZHANG Shaoying, HAN Lujia. Parameter Analysis of Spatial Angle about Rope-cliping and Hook of D-knotter[J]. Transactions of the Chinese Society for Agricultural Machinery,2018,49(8):100-109.

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  • 收稿日期:2018-03-05
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  • 在線發(fā)布日期: 2018-08-10
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