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基于Cortex-M3的免耕播種機監(jiān)控系統(tǒng)設(shè)計與試驗
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國家重點研發(fā)計劃項目(2016YFD0200600)和山東省重點研發(fā)計劃項目(2016CYJS03A01)


Design and Test of Monitoring System of No-tillage Planter Based on Cortex-M3 Processor
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    摘要:

    針對目前國內(nèi)免耕播種機的監(jiān)測傳感器抗塵效果差,、監(jiān)測精度低,且施口肥量不能變量調(diào)節(jié),,施用不當(dāng)易引起燒種、爛種的問題,設(shè)計了一種基于Cortex-M3處理器的免耕播種機監(jiān)控系統(tǒng),。該系統(tǒng)采用面源無盲區(qū)抗塵監(jiān)測技術(shù)設(shè)計種子傳感器,,消除了監(jiān)測盲區(qū),提高了系統(tǒng)對多塵環(huán)境的適應(yīng)性和監(jiān)測準(zhǔn)確性,;采用離散增量式PID控制算法,,根據(jù)預(yù)設(shè)施肥量和采集作業(yè)速度,實時調(diào)節(jié)口肥量與作業(yè)速度相匹配,,實現(xiàn)了播種,、施肥狀況的監(jiān)測和作業(yè)面積的統(tǒng)計,進(jìn)一步實現(xiàn)了作業(yè)過程中缺種,、堵種,、缺肥、堵肥等故障報警,,并可顯示故障類型和故障行號,。室內(nèi)和田間試驗驗證結(jié)果表明:該監(jiān)控系統(tǒng)工作穩(wěn)定可靠,播種量計數(shù)和施肥量變量調(diào)節(jié)準(zhǔn)確率較高,,播種量計數(shù)偏差在4%以內(nèi),,當(dāng)施口肥量設(shè)定為75kg/hm2時,不同作業(yè)速度下,,實際施肥量與理論施肥量的偏差在5%以內(nèi),,滿足了實際生產(chǎn)需求,提高了播種機的工作效率和施肥精度,。

    Abstract:

    At present, the anti-dust effect is poor and the monitoring precision is low for the monitoring sensor of domestic fertilization planter. Besides it can not adjust the amount of fertilizer. A monitoring system of fertilization seeder based on Cortex-M3 processor was designed in order to settle these problems. The system could adjust the amount of fertilizer according to the working speed. It also could monitor conditions of seeding and fertilizing in time, count quantity of seeding and area statistic. When the fault occurred, it would send out alarm by buzzer and show fault type. The system adopted one piece of silicon photoelectric diode which had a large photosensitive area as receiving component and three infrared light emitting diode (LEDs) to design the seed sensor, which contained a vitreous dust cover. The structural and installation parameters of sensor were optimized to eliminate monitoring blind area. All the above helped to improve the dust-laden environmental adaptability and accuracy of monitoring system. The system adopted outer groove-wheel to design fertilizer apparatus which was driven by a worm-gear direct current(DC)motor with the rated voltage of 12V and power of 50W. Besides one end of worm shaft was connected to outer groove-wheel and the other connected to an incremental encoder for motor speed measurement. The encoder’s accuracy was 100 P/R (pulses/revolution). The main hardware circuits such as sensor signal acquisition circuit, motor drive circuit and controller area network (CAN) bus interface circuit were designed by Altium Designer software. The display interface contained three parts: main interface, setting interface and query interface. They were designed based on four rows corn planter. The seeding performance of each row was displayed in the form of a number and ring icon. The numbers showed specific seeding values. When the performance became poor, the ring icon was turned from green to red. The software development environment was Keil uVision5, and the program was written in C language. The system adopted incremental proportion integration differentiation (PID) control algorithm for the speed adjustment of fertilization motor. Lab test showed that when presetting fertilization amount was 75kg/hm2, the work breadth was 2.6m, speed was 3km/h, 4km/h, 5km/h, 6km/h and 7km/h, respectively, fertilization was varied with the speed. Fertilization deviations were 2.88%, 4.63%, 0.74%, 2.47% and 3.17%, respectively. When presetting motor rotation speed was 150r/min, seeding quantity counting deviation of the system were within 4%. The monitoring system was installed on no-tillage corn precision planter of Debont company to conduct a field trial. When presetting fertilization amount was 75kg/hm2, vehicle run 1000m with a stable speed of 3km/h, 4km/h, 5km/h,6km/h and 7km/h, respectively, the coefficient of variation of fertilization were 1.70%, 1.98%, 1.92%, 1.76% and 2.63%, respectively. Meanwhile, fertilization deviation was less than 5%. Therefore, consistency and accuracy of the system were good, which could meet the requirement of actual production. The study provided reference for the research of variable rate fertilization control technology and development of intelligent monitoring system.

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孫永佳,沈景新,竇青青,李青龍,陳剛,孫宜田.基于Cortex-M3的免耕播種機監(jiān)控系統(tǒng)設(shè)計與試驗[J].農(nóng)業(yè)機械學(xué)報,2018,49(8):50-58. SUN Yongjia, SHEN Jingxin, DOU Qingqing, LI Qinglong, CHEN Gang, SUN Yitian. Design and Test of Monitoring System of No-tillage Planter Based on Cortex-M3 Processor[J]. Transactions of the Chinese Society for Agricultural Machinery,2018,49(8):50-58.

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  • 收稿日期:2018-02-09
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  • 在線發(fā)布日期: 2018-08-10
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