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葉輪與導(dǎo)葉葉片數(shù)匹配對井用潛水泵性能的影響
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國家自然科學(xué)基金項(xiàng)目(51609106)、江蘇省自然科學(xué)基金項(xiàng)目(BK20150508)、江蘇高校自然科學(xué)研究項(xiàng)目(15KJB570001)、江蘇省博士后科研計(jì)劃項(xiàng)目(1501069A)和流體及動力機(jī)械教育部重點(diǎn)實(shí)驗(yàn)室開放基金項(xiàng)目(szjj2015-023)


Matching Number of Blades between Impeller and Diffuser Blade Effect on Performance of Well Submersible Centrifugal Pump
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    摘要:

    葉輪與導(dǎo)葉葉片數(shù)對泵的揚(yáng)程,、效率等都具有較大的影響,。選取250QJ140型井用潛水泵作為研究對象,,采用數(shù)值計(jì)算與試驗(yàn)相結(jié)合的方法,,在葉輪與導(dǎo)葉葉片數(shù)組合變化下,,對井用潛水泵的性能變化規(guī)律和內(nèi)部流場分布進(jìn)行了研究,?;诓桓淖兤渌麕缀螀?shù)的原則,建立16組不同葉片數(shù)組合的兩級井用潛水泵模型,。采用ANSYS ICEM軟件對各組模型分別進(jìn)行了結(jié)構(gòu)化網(wǎng)格劃分,,進(jìn)而在ANSYS CFX 商用軟件中對各組模型進(jìn)行了多工況定常數(shù)值計(jì)算。各組數(shù)值計(jì)算均選用標(biāo)準(zhǔn)k-ω湍流模型和標(biāo)準(zhǔn)壁面函數(shù),,獲得了各組模型在不同工況下的性能預(yù)測值,。通過各組方案性能預(yù)測值的對比可以發(fā)現(xiàn):在額定流量工況下,當(dāng)葉輪與導(dǎo)葉葉片數(shù)均為7時(shí),,井用潛水泵模型的效率最高,。在小流量工況和大流量工況下,泵內(nèi)的介質(zhì)流動角度發(fā)生了變化,。在小流量工況下,,增加葉輪與導(dǎo)葉的葉片數(shù)可以提高葉片對于液體介質(zhì)的整流,進(jìn)而提高井用潛水泵性能,;在大流量工況下,,較少的葉輪與導(dǎo)葉葉片數(shù)更能減輕葉片對液體介質(zhì)的排擠作用。將大流量工況下性能較好的方案6進(jìn)行了樣機(jī)制造和性能試驗(yàn),,結(jié)果表明,,模型性能較好,在額定流量工況下,,揚(yáng)程預(yù)測值比試驗(yàn)結(jié)果低2.4%,,軸功率預(yù)測值比試驗(yàn)結(jié)果低1.6%,效率預(yù)測值比試驗(yàn)結(jié)果高1.1%,,數(shù)值預(yù)測結(jié)果與試驗(yàn)結(jié)果隨流量的整體變化趨勢一致,,證實(shí)了本文中數(shù)值計(jì)算的準(zhǔn)確性,。

    Abstract:

    The number of impeller and diffuser blades has a great influence on the head and efficiency of the pump. The 250QJ140 type well submersible centrifugal pump was selected as the research object. By the combination of numerical calculation and experiment, under the variation of blade number of impeller and diffuser, the performance variation and internal flow field distribution of submersible pump were analyzed. Based on the principle of not changing other geometric parameters, 16 submersible pump models with two different combinations of blades were established. ANSYS ICEM software was used to structure each group of models separately, and then the ANSYS CFX commercial software was used to calculate the multi-working constant of each model. For each set of numerical calculation, standard k-ω turbulence model and standard wall function were selected to obtain the performance prediction values of each model under different operating conditions. Compared the predictions of the performance of each group, it can be found that the efficiency of submersible pump model was the highest when the number of impeller and guide vane was 7 at the rated flow rate. Under the low flow conditions and high flow conditions, the pump medium flow angle was changed. Under low flow conditions, increasing the number of blades of the impeller and guide vanes can improve blade rectification of the liquid medium, thereby improving the performance of submersible pumps used in wells. In the case of large flow rates, fewer impellers and guide vane blades were more capable of reducing the effect of the blade on the liquid media crowding. Prototype manufacturing and performance test were carried out under the condition of good performance in large flow conditions. The test results showed that the model performance was better. Under the rated flow conditions, the predicted values of head and shaft power were 2.4% and 1.6% lower than those of the test result, and the predicted efficiency was 1.1% higher than that of the test results. The overall changing trend of numerical prediction results and experimental results with the flow was consistent, which confirmed the numerical accuracy of the research.

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王洪亮,施衛(wèi)東,楊陽,周嶺,陸偉剛.葉輪與導(dǎo)葉葉片數(shù)匹配對井用潛水泵性能的影響[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2018,49(7):103-111. WANG Hongliang, SHI Weidong, YANG Yang, ZHOU Ling, LU Weigang. Matching Number of Blades between Impeller and Diffuser Blade Effect on Performance of Well Submersible Centrifugal Pump[J]. Transactions of the Chinese Society for Agricultural Machinery,2018,49(7):103-111.

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  • 收稿日期:2018-03-27
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  • 在線發(fā)布日期: 2018-07-10
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