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氣力式水稻穴盤成型機(jī)氣流分配室流場(chǎng)仿真與優(yōu)化設(shè)計(jì)
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“十二五”國(guó)家科技支撐計(jì)劃項(xiàng)目(2014BAD06B01-07)、黑龍江省農(nóng)墾總局科技攻關(guān)項(xiàng)目(HNK135-03-02),、2017全國(guó)基層農(nóng)技推廣補(bǔ)助項(xiàng)目(JCTG17-03),、黑龍江省青年科學(xué)基金項(xiàng)目(QC2014C058)和黑龍江八一農(nóng)墾大學(xué)農(nóng)業(yè)機(jī)械化工程重點(diǎn)實(shí)驗(yàn)室開放課題項(xiàng)目


Simulation and Optimum Design on Airflow Distribution Chamber of Pneumatic Forming Machine for Rice Seeding-growing Tray
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    摘要:

    合理的氣流分配室結(jié)構(gòu)是氣力式水稻穴盤成型機(jī)正常工作的前提條件,。為了保證氣流分配室具有均勻的流場(chǎng)結(jié)構(gòu),,生產(chǎn)出合格的穴盤,,以氣體控制方程為理論依據(jù),,利用FLUENT軟件對(duì)氣流分配室內(nèi)氣流場(chǎng)進(jìn)行了仿真分析,。結(jié)合正交試驗(yàn)設(shè)計(jì)和數(shù)值模擬技術(shù),以腔體厚度,、通氣孔直徑和底角為影響因素,,速度不均勻系數(shù)為評(píng)價(jià)指標(biāo),,對(duì)氣流場(chǎng)進(jìn)行了單因素和正交模擬仿真試驗(yàn),結(jié)果表明各因素對(duì)試驗(yàn)結(jié)果影響的主次順序?yàn)榕錃馇惑w厚度,、通氣孔直徑,、底角;當(dāng)腔體厚度,、通氣孔直徑和底角分別為110mm,、15mm和0°時(shí),氣流分配室流場(chǎng)均勻性較理想,,此時(shí)速度不均勻系數(shù)為11.37%,。試驗(yàn)結(jié)果表明,仿真結(jié)果與實(shí)測(cè)結(jié)果的平均相對(duì)誤差為1.59%,,雙側(cè)相關(guān)系數(shù)為0.028,,存在顯著相關(guān)關(guān)系;穴盤生產(chǎn)成型率為92.3%,穴孔質(zhì)量和底面厚度的變異系數(shù)分別為10.2%和9.81%,,滿足穴盤生產(chǎn)要求,。

    Abstract:

    It has been widely recognized that rice seedlings made from biomass such as crop straw and wood chips can reduce white pollution, realize resource utilization and raise seedling quality. At present, biomass forming mainly adopts compression molding, which has problems such as high energy consumption, low productivity and poor molding quality. The problems mentioned are solved effectively by pneumatic method. The object was to optimize the airflow distribution chamber of pneumatic forming machine and improve the production quality of rice seeding-growing tray. The reasonable air distribution chamber structure was precondition for normal operation of pneumatic forming machine for rice seeding-growing tray. Based on the gas control equation, fluent software FLUENT was used to simulate the air flow field to ensure a uniform flow field structure in the airflow distribution chamber, and produce qualified rice seeding-growing tray. Combined with orthogonal test design and numerical simulation technology, the single factor and orthogonal simulation test of airflow field were carried out with thickness of the cavity, vent diameter, base angle of cavity as experimental factors and speed unevenness coefficient as assessment consumption. The experimental results showed that the best parameters in combination were as follows: cavity thickness of the airflow distribution was 110mm, vent diameter was 15mm, base angle of cavity was 0°, vent air velocity was within the range of 0.09~0.14m/s, nonuniform coefficien was 11.37%, flow velocity was stability, and distribution was uniform in airflow distribution chamber. The mean relative error between the simulation results and the measured results was 1.59%, bilateral correlation coefficient was 0.028, and there was a significant correlation. The forming rate of rice seeding-growing tray was 92.3%, the variation coefficient of hole weight and under surface thickness was 10.2% and 9.81%, respectively, which met the production requirement. The research result was of great significance to improve the molding quality and molding efficiency of the pneumatic forming machine, which can provide reference for the optimization design of similar structure moulds.

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李海亮,汪春,胡軍,于海明,李慶達(dá),張欣悅.氣力式水稻穴盤成型機(jī)氣流分配室流場(chǎng)仿真與優(yōu)化設(shè)計(jì)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2018,49(4):94-101. LI Hailiang, WANG Chun, HU Jun, YU Haiming, LI Qingda, ZHANG Xinyue. Simulation and Optimum Design on Airflow Distribution Chamber of Pneumatic Forming Machine for Rice Seeding-growing Tray[J]. Transactions of the Chinese Society for Agricultural Machinery,2018,49(4):94-101.

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  • 收稿日期:2017-10-07
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  • 在線發(fā)布日期: 2018-04-10
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