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氣吸機械復(fù)合式大豆精密排種器設(shè)計與試驗
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國家重點研發(fā)計劃項目(2017YFD0700701),、國家自然科學(xué)基金項目(51705194)和吉林省科技發(fā)展計劃項目(20160307011NY)


Design and Experiment of Pneumatic-mechanical Combined Precision Metering Device for Soybean
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    摘要:

    針對現(xiàn)有氣吸式高速精密排種器遇負壓驟降時易發(fā)生大量漏播的技術(shù)難題,,設(shè)計了一種在排種盤上同時設(shè)有吸孔,、導(dǎo)種槽和取種槽3種種子拾取機構(gòu)的氣吸機械復(fù)合式大豆精密排種器,,其中導(dǎo)種槽引導(dǎo)種子向取種槽運動,,取種槽拾取種子,,同時吸孔產(chǎn)生吸力促進種子的拾取,,通過3種拾取機構(gòu)共同改變種群運移行為,,保證氣流負壓驟降情況下的排種性能;通過離散元仿真設(shè)計和理論建模分析等方法,,研究關(guān)鍵設(shè)計參數(shù)對種群運移規(guī)律的影響,,并對關(guān)鍵部件幾何結(jié)構(gòu)參數(shù)進行優(yōu)化設(shè)計;通過回歸分析和多因素試驗得出作業(yè)速度,、取種槽和導(dǎo)種槽幾何結(jié)構(gòu)尺寸,、負壓均對排種器播種效果有顯著影響,并得出排種器最優(yōu)結(jié)構(gòu)參數(shù)為:導(dǎo)種槽傾角45°,、導(dǎo)種槽深度2mm,、取種槽上邊寬度9.5mm、取種槽下邊寬度7.3mm,、取種槽深度5.7mm,、取種槽前后槽面寬度9.5mm,在該幾何結(jié)構(gòu)條件下,,當(dāng)作業(yè)速度不大于8.6km/h,、負壓不小于1.6kPa時,播種粒距合格率不小于95%,;通過排種器的田間驗證試驗,,最優(yōu)結(jié)構(gòu)參數(shù)條件下該排種器播種粒距合格率為93.67%、重播率為3.32%,、漏播率為3.01%,;通過臺架對比試驗得出當(dāng)負壓降至1.1kPa時,該排種器相較于勃農(nóng)氣吸式排種器和MASCHIO氣吸式排種器,,粒距合格率分別提高6.48,、1.92個百分點,當(dāng)負壓降至0.6kPa時,,粒距合格率分別提高9.12,、4.25個百分點。

    Abstract:

    Seeding absence caused by negative pressure drops is a major technical problem in pneumatic precision metering device. A novel design of a soybean precision metering device was presented, which was compatible with pneumatic and mechanical combination, that consisted primarily of a plate, a covering, a shall and a shaft. The plate of the pneumatic-mechanical combined seed metering device had three seed picking institutions, suction hole, guide groove and pickup hole. To ensure seeding performance in the case of negative pressure drops, three institutions worked together to change the movement of soybean seed. The discrete element simulation software EDEM was used to simulate to optimize the geometric structure parameters of the guide groove, and the Hertz-Mindlin no-slip contact model was selected for the simulation. Seed speed, seed number and miss filling rate were used as test indexes for the simulation. The optimal angle and depth of the guide groove were 45° and 2mm, respectively. The soybean seeds of Jiyu 302, which was widely adopted in Jilin Province, were used as an object of indoor bench test and field trial. The indoor bench test was carried out on a JPS-12 test bench, which was widely used to research the performance of seed metering device. Seed hole size, forward speed and negative pressure were chosen as test factors. Qualified rate, multiple rate and missing rate were used as test indexes. The variance analysis, as well as regression analysis of the test data, was carried out by Matlab software. The results showed that seed hole size, forward speed and negative pressure significantly affected the seeding performance. The optimal geometric parameters of the seed metering device were as follows: the up edge width of the seed hole was 9.5mm, the width between front and back face was 9.5mm, the below edge width and depth was 7.3mm and 5.7mm, respectively. With those optimal geometric parameters, the qualified rate of the pneumatic-mechanical combined seed metering device was no less than 95% when the forward speed was no greater than 8.6km/h and the negative pressure was no less than 1.6kPa. Field trials were carried out in the experimental field of Agricultural Machinery Research Institute in Changchun, Jilin Province. A 2BGD-6 pneumatic precision planter was used in the field trials, which was designed by Jilin University and manufactured by Heilongjiang Bonong Machinery Co., Ltd.. The following test results were obtained: the qualified rate was 93.67%, the multiple rate was 3.32% and the missing rate was 3.01%. Furthermore, another bench test was carried out to compare among the pneumatic-mechanical combined precision metering device, a traditional air-suction type metering device and a MASCHIO air-sucking type metering device. The comparative bench test results showed two points: firstly, when the negative pressure was dropped to 1.1kPa, the qualified rates were improved by 6.48 and 1.92 percentage points, respectively, compared with traditional and MASCHIO metering device. On the other hand, when the negative pressure was dropped to 0.6kPa, the qualified rates were improved by 9.12 and 4.25 percentage points, respectively.

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賈洪雷,陳玉龍,趙佳樂,王佳旭,郭明卓,莊健.氣吸機械復(fù)合式大豆精密排種器設(shè)計與試驗[J].農(nóng)業(yè)機械學(xué)報,2018,49(4):75-86,,139. JIA Honglei, CHEN Yulong, ZHAO Jiale, WANG Jiaxu, GUO Mingzhuo, ZHUANG Jian. Design and Experiment of Pneumatic-mechanical Combined Precision Metering Device for Soybean[J]. Transactions of the Chinese Society for Agricultural Machinery,2018,49(4):75-86,,139.

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  • 收稿日期:2017-10-11
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  • 在線發(fā)布日期: 2018-04-10
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