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基于載荷分布的潛水軸流泵葉輪與導葉水力設計
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“十二五”國家科技支撐計劃項目(2015BAD20B01)


Hydraulic Design of Submersible Axial-flow Pump Based on Blade Loading Distributions
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    摘要:

    對潛水軸流泵進行三維反問題設計,,以水力效率為設計目標,提出葉輪,、導葉適合的載荷分布形式,。通過正交試驗設計,、單因素分析和數值模擬的方法研究載荷參數對潛水軸流泵內外特性的影響,得到水力效率較優(yōu)的載荷分布形式:葉輪葉片為前載型,,導葉葉片為輪轂中載,、輪緣前載型,。具體的載荷參數取值范圍:對于葉輪,,斜率取值范圍為-1~0,前載點取值范圍為0.25~0.45,,后載點取值范圍為0.55~0.75,;對于導葉,輪轂斜率在0附近取值,,輪緣斜率取值范圍為0~0.75,,輪轂前載點取值范圍為0.25~0.45,輪緣前載點在0.25附近取值,,輪轂后載點取值范圍為0.55~0.75,。葉輪設計中發(fā)現:前載型葉片對原泵葉根尾緣的二次流有改善作用。導葉設計中發(fā)現:由于潛水軸流泵導葉的擴散式結構特點,,導葉近壁面易出現分離渦,,輪轂中載、輪緣前載型葉片能夠有效地抑制導葉近壁面的渦分離,。

    Abstract:

    A three-dimensional inverse design of a submersible axial-flow pump was performed and the loading distributions of both the impeller and guide vane were studied. The hydraulic efficiency was set as the design objective, the optimized loading distributions of the impeller and the guide vane were attained based on numerical simulation results. The orthogonal experimental design, univariate analysis and the numerical simulation were used to study the influence of the loading distribution parameters on both the flow characteristics and hydraulic performance of the submersible axial-flow pump. In order to get superior hydraulic efficiency, the impeller should be fore loaded on both the hub and the shroud, and the guide vane should be mid loaded for the hub and fore loaded for the shroud. Specifically, the range of the loading parameters were as follows: for the impeller blades, the loading slope was in the range of -1~0, which was a front loaded kind, the front loading point was in the range of 0.25~0.45, and the after loading point was in the range of 0.55~0.75;for the guide vane, the hub slope was close to 0 which was a mid loaded kind, the shroud slope was ranged from 0 to 0.75 which was after loaded kind, the hub front loading point was in the range of 0.25~0.45, the shroud front loaded point was close to 0.25, the hub after loading point was in the range of 0.55~0.75. In the impeller design, it was found that the front loaded blade can suppress secondary flows in the blade outlet near the hub. Due to the diffusion structure of the guide vane, the seperation vortex near the wall was inclined to happen. In the design of guide vane, it was found that the separation vortex near the wall was suppressed in the hub-mid-loaded and shroud-fore-loaded diffuser. The impeller and guide vane with the above loading distributions were matched with each other, which can give a better design outcome for the submersible axial-flow pump.

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楊魏,雷曉宇,張志民,李懷誠,王福軍.基于載荷分布的潛水軸流泵葉輪與導葉水力設計[J].農業(yè)機械學報,2017,48(11):179-187. YANG Wei, LEI Xiaoyu, ZHANG Zhimin, LI Huaicheng, WANG Fujun. Hydraulic Design of Submersible Axial-flow Pump Based on Blade Loading Distributions[J]. Transactions of the Chinese Society for Agricultural Machinery,2017,48(11):179-187.

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  • 收稿日期:2017-08-16
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  • 在線發(fā)布日期: 2017-11-10
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