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基于EDEM-CFD耦合的內(nèi)充氣吹式排種器優(yōu)化與試驗(yàn)
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國(guó)家自然科學(xué)基金項(xiàng)目(51375483、51575515)、現(xiàn)代農(nóng)業(yè)產(chǎn)業(yè)技術(shù)體系建設(shè)項(xiàng)目(21226003)和農(nóng)業(yè)部土壤-機(jī)器-植物系統(tǒng)技術(shù)重點(diǎn)實(shí)驗(yàn)室項(xiàng)目


Optimization and Experiment of Inside-filling Air-blowing Seed Metering Device Based on EDEM-CFD
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    摘要:

    針對(duì)內(nèi)充氣吹式排種器對(duì)圓形種子適應(yīng)性差,、排種效果不佳的問(wèn)題,,對(duì)內(nèi)充氣吹式排種器進(jìn)行優(yōu)化設(shè)計(jì),為增強(qiáng)種子充填容積和氣流壓附力在型孔底部開(kāi)設(shè)不同結(jié)構(gòu)的槽孔,。基于離散單元法理論建立玉米籽粒粘結(jié)顆粒模型,運(yùn)用EDEM-CFD耦合分析方法,,以型孔內(nèi)種子在排種盤轉(zhuǎn)動(dòng)過(guò)程中所受的曳力值為指標(biāo),在入口風(fēng)速為30m/s,、前進(jìn)速度為8km/h的工作條件下對(duì)3種不同型孔結(jié)構(gòu)排種盤進(jìn)行圓粒種子排種效果的耦合仿真,,分析排種過(guò)程中圓粒種子所受曳力的變化情況及清種和壓種性能。仿真結(jié)果表明:同一排種盤中,,因大圓粒種子迎風(fēng)面積大于小圓粒種子,,所受曳力均大于小圓粒,迎風(fēng)面積大的顆粒更易被清出型孔,;徑向內(nèi)開(kāi)方孔盤型孔內(nèi)氣流對(duì)顆粒的曳力及壓附力均較大,,且增大了型孔對(duì)種子在徑向方向的充填容積,該盤對(duì)圓粒種子及混合種子的工作效果均較好,。為驗(yàn)證仿真結(jié)果進(jìn)行臺(tái)架試驗(yàn),,當(dāng)前進(jìn)速度為8km/h時(shí)進(jìn)行3種排種盤工作壓強(qiáng)的單因素試驗(yàn),結(jié)果表明,,徑向內(nèi)開(kāi)方孔盤合格率隨工作壓強(qiáng)的增大而增大,,當(dāng)工作壓強(qiáng)大于5.5kPa時(shí),合格率超過(guò)95%,明顯優(yōu)于其他2個(gè)排種盤,;對(duì)徑向內(nèi)開(kāi)方孔盤進(jìn)行前進(jìn)速度為4~12km/h,、工作壓強(qiáng)為4~8kPa的雙因素試驗(yàn),結(jié)果表明,,合格率隨著前進(jìn)速度和工作壓強(qiáng)的增大而增大,,針對(duì)不同前進(jìn)速度,當(dāng)工作壓強(qiáng)高于6kPa時(shí),,合格率接近96%,,漏播率低于1%。

    Abstract:

    According to the present situation of the sowing effect of original inside-filling air-blowing seed metering device for flat seeds is better than circles, the phenomenon of drag force greatly affects the cleaning and pressing effect was found through the force analysis of seed in cleaning and pressing process for optimization the sowing effect of circle and mixed seeds. For analyzing the changing of drag force of different seed metering discs in the process of working under the same operational parameter, the bonded particle model was used to model maize based on theory of discrete element method, the coupling analysis method of EDEM-CFD was applied to couple simulation circle seeds with three different hole structures of seed metering discs. The value of drag force of seed in the hole during rotation of seed metering disc was taken as indicator, the changing situation of drag force of seed was analyzed under the operational parameter of inlet air velocity was 30m/s and forward speed was 8km/h with different seed metering discs. Simulation results showed that the drag force of big circle seed was larger than that of small circle due to different particle windward areas in the same type seed metering disc under the same working conditions. In other words, large granular seeds were more likely to be cleaned out of holes. Based on cleaning and pressing performance analysis of different seed discs, the drag force and pressing force in the hole of seed disc with block slot were both larger. And due to the volume of seed filling in the holes was increased compared with other discs, the effect of seed disc with block slot sowing circle and mixed seeds were both better through simulation. The single factor test of working pressure was carried out when forward speed of the different seed discs was 8km/h, experimental results showed that the qualified rate of seed disc with block slot was increased gradually with the increase of working pressure, which was better than the other two. The full factorial experiments were conducted on the seed disc with block slot forward speed of 4~12km/h and working pressure of 4~8kPa, experimental results showed that the qualified rate was increased gradually with the increase of forward speed and working pressure, the qualified rate was close to 96% and leakage rate was less than 1% when working pressure was above 6kPa.

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韓丹丹,張東興,楊麗,崔濤,丁友強(qiáng),卞曉慧.基于EDEM-CFD耦合的內(nèi)充氣吹式排種器優(yōu)化與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2017,48(11):43-51. HAN Dandan, ZHANG Dongxing, YANG Li, CUI Tao, DING Youqiang, BIAN Xiaohui. Optimization and Experiment of Inside-filling Air-blowing Seed Metering Device Based on EDEM-CFD[J]. Transactions of the Chinese Society for Agricultural Machinery,2017,48(11):43-51.

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  • 收稿日期:2017-03-20
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  • 在線發(fā)布日期: 2017-11-10
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