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斷齒式擠壓脫水流道內(nèi)流場(chǎng)數(shù)值模擬
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農(nóng)業(yè)部公益性行業(yè)科研專項(xiàng) (201403019)和江蘇省自然科學(xué)基金項(xiàng)目(BK20151073)


Numerical Simulation Analysis of Flow Field in Flow Channel of Internal Interrupted-whorl Screw Separator
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    摘要:

    為了探討在間斷距離影響下斷齒式螺旋流道的脫水性能,采用雙流體模型對(duì)斷齒螺旋在20,、35,、50mm 3種間斷距離下的流場(chǎng)進(jìn)行數(shù)值模擬,,對(duì)比分析了3種結(jié)構(gòu)參數(shù)模型下斷齒式螺旋脫水裝置工作性能,、流道內(nèi)顆粒濃度分布,、顆粒速度分布及多孔介質(zhì)區(qū)域內(nèi)外壓差分布情況,。研究表明,,數(shù)值模擬結(jié)果能夠較為準(zhǔn)確地推測(cè)斷齒式螺旋擠壓脫水裝置的內(nèi)部流動(dòng)特性,。50mm間斷距離下斷齒式螺旋擠壓脫水裝置工作效率最大下降了7.9%,,20mm間斷距離下出渣口顆粒體積分?jǐn)?shù)下降3.2%;流道內(nèi)顆粒體積分?jǐn)?shù)變化分3個(gè)階段,,整體呈波浪型遞增式趨勢(shì),,間斷長(zhǎng)度對(duì)腔體內(nèi)部流態(tài)影響較大。間斷區(qū)對(duì)顆粒運(yùn)動(dòng)具有一定的緩沖作用,,間斷距離長(zhǎng)短能夠控制顆粒在腔體內(nèi)的滯留時(shí)間,。多孔介質(zhì)區(qū)域內(nèi)外側(cè)壓差在脫水后期增幅最大,相同工況下間斷距離越小壓差越大,。本次模擬計(jì)算下最優(yōu)間斷距離為35mm,、出渣口壓力為5000Pa、轉(zhuǎn)速為50r/min,。該研究可為斷齒式螺旋擠壓脫水裝置的設(shè)計(jì)提供參考,。

    Abstract:

    With the rapid development of intensive livestock and poultry industry, a large amount of livestock and poultry manure is produced every year in China, which will cause environment pollution and a great waste of resources if not treated properly. Deep processing and utilization of livestock and poultry manure is required to achieve the “waste to treasure” change. Solid-liquid separation is an important procedure for the comprehensive utilization of livestock manure. In order to analyze how the dewatering performance of the interrupted-whorl screw separator was affected by different gap distance parameters, an Euler-Euler two fluid model was adopted to conduct numerical simulations of the interrupted-whorl screw with 20mm, 35mm and 50mm of gap distance. Work performances of the dewatering device in different gap distance scenarios were compared as well as the flow distribution of particle volume fraction, particle velocity distribution and the pressure distribution inside and outside the porous media region. Results showed that the numerical simulation can accurately reflect the internal flow characteristics of the interrupted-whorl screw extruding device. Working efficiency of the continuous extrusion dehydration device was decreased most by 7.9% with gap distance of 50mm. The volume fraction of cinder particles was decreased by 3.2% when the gap distance was shortened to 20mm. The variations of volume fraction changes in the runner were divided into three stages. The volume fraction was increased with a wavy shape in general and the gap length played an important role in influence on the flow pattern inside the cavity. The discontinuous zone had a certain buffering effect on the particle motion, and the length of the interval can control the retention time of particles in the cavity. The differential pressure inside and outside porous media areas had the largest growth in the late of dehydration. The smaller the gap distance under the same condition was, the greater the pressure difference became. By simulation, the optimal interrupted distance, the pressure on slag notch and speed was found to be 35mm, 5000Pa and 50r/min, respectively. This study can provide reference for the design of the spiral extrusion dewatering device.

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朱德文,趙維松,宗文明,曲浩麗,謝虎,曹杰.斷齒式擠壓脫水流道內(nèi)流場(chǎng)數(shù)值模擬[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2017,48(10):92-100. ZHU Dewen, ZHAO Weisong, ZONG Wenming, QU Haoli, XIE Hu, CAO Jie. Numerical Simulation Analysis of Flow Field in Flow Channel of Internal Interrupted-whorl Screw Separator[J]. Transactions of the Chinese Society for Agricultural Machinery,2017,48(10):92-100.

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  • 收稿日期:2016-12-20
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  • 在線發(fā)布日期: 2017-10-10
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