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機械手臂結構設計與性能分析
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國家自然科學基金項目(51575092)和遼寧重大裝備制造協(xié)同創(chuàng)新中心項目


Design and Performance Analysis of Novel Robotic Arm
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    摘要:

    工業(yè)機器人具有工作空間大、結構緊湊,、靈活性好等優(yōu)點,,但工業(yè)機器人機械臂的串聯(lián)結構形式使其整體剛性存在不足,。機器人的末端負載完全由關節(jié)處的伺服電機分擔,,增加了機械臂的驅(qū)動功率及能耗,。針對上述問題提出一種具有機械手臂的機器人結構,,機器人大臂和小臂采用平行四邊形框架及對角線驅(qū)動的結構形式,,利用平行四邊形框架平衡外部彎矩作用,。仿真結果表明,與工業(yè)機器人相比,,在僅有外部重力負載作用時大臂的驅(qū)動功率可以降低20%~80%,,小臂的功率與工業(yè)機器人相當;在僅有外部彎矩作用時,,無需消耗電機的驅(qū)動功率,,從原理上降低了機械臂的驅(qū)動功率及能耗。此外,,對機器人整體剛度進行計算,,計算結果表明,此機器人的整體剛度優(yōu)于工業(yè)機器人,,有利于提高機器人在搬運,、碼垛等作業(yè)中的負載能力。

    Abstract:

    Industrial robots are widely used in the fields of handling, stacking and machining due to their advantages of large workspace, compact structure and good flexibility, but the stiffness of the robot is relatively weak due to the series structure. In addition, the external load of the robot is fully shared by servo motors which increase the driving power and energy consumption of the robot arm, especially for the big and small arms. In order to increase the robot stiffness and reduce the driving power of the robot arm, a robot structure with a novel robot arm was presented. A parallelogram structure with diagonal driven was adopted for robot big and small arms. The diagonal electric cylinders driven by ball screws using double nuts with preload to eliminate the reverse backlash, and the anti-backlash method was applied to the rotary base and the robot wrist to eliminate the transmission backlash. By using the parallel quadrilateral frame to balance the external bending moment, the driving power and the energy consumption of the mechanical arm were reduced in principle. The energy consumption of the novel robot and the corresponding industrial robot were compared under the same external load, and the simulation results showed that the driving power of the big arm can be reduced from 20% to 80% compared with the industrial robot and the small arm was equal to the industrial robot when only the external gravity load was applied. Moreover, the power consumption of the driving motor was not required when only external bending moment was applied. Finally, based on the strain energy and Castigliano’s theorem, combining with the robot arms stiffness results using finite element analysis (FEA), the integral robot stiffness was calculated and the results showed that the overall stiffness of the robot was better than that of industrial robots, which made it beneficial to improve the load capacity in the operations of handling, stacking and so on.

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孫龍飛,房立金.機械手臂結構設計與性能分析[J].農(nóng)業(yè)機械學報,2017,48(9):402-410. SUN Longfei, FANG Lijin. Design and Performance Analysis of Novel Robotic Arm[J]. Transactions of the Chinese Society for Agricultural Machinery,2017,48(9):402-410.

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  • 收稿日期:2016-12-20
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  • 在線發(fā)布日期: 2017-09-10
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