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雞蛋殼膜機(jī)械攪拌分離影響因素研究
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國(guó)家蛋雞產(chǎn)業(yè)體系項(xiàng)目(CARS-41-K25)和黑龍江省博士后經(jīng)費(fèi)項(xiàng)目(LBH-Z14032)


Influence Factors of Separating Egg Membrane from Eggshell by Mechanical Stirring
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    摘要:

    基于Fluent研究了機(jī)械攪拌分離雞蛋殼膜在不同攪拌轉(zhuǎn)速,、顆粒粒徑和料液比下對(duì)顆粒懸浮狀態(tài),、固含率分布,、固相速度和攪拌功率等流場(chǎng)特性的影響,。仿真結(jié)果表明:增大攪拌轉(zhuǎn)速,,有利于減小容器底部顆粒堆積,,且利于顆粒懸浮,,但功耗明顯增大,;增大顆粒粒徑可減小底部中央?yún)^(qū)域的顆粒堆積,,顆粒逐漸向四周擴(kuò)散,,但顆粒的懸浮高度會(huì)降低;增大料液比易在底部產(chǎn)生顆粒堆積,。根據(jù)仿真結(jié)果進(jìn)行了蛋殼膜分離試驗(yàn),,以攪拌轉(zhuǎn)速、攪拌時(shí)間,、料液比,、分離液溫度為影響因素,膜回收率和攪拌功率為評(píng)價(jià)指標(biāo)進(jìn)行二次正交旋轉(zhuǎn)組合試驗(yàn),,得出最優(yōu)因素參數(shù)組合,。試驗(yàn)表明提高攪拌轉(zhuǎn)速和攪拌時(shí)間可明顯增大蛋膜回收率,,當(dāng)攪拌時(shí)間為18.57min、攪拌轉(zhuǎn)速為337.68r/min,、料液比為0.07g/mL,、溫度為20.0℃時(shí),膜回收率達(dá)到88.58%,,功耗低,,分離效果較好。

    Abstract:

    The method of mechanical stirring to separate egg membrane from eggshell has the advantages of high separating efficiency, bulk processing and no pollution to the environment. Fluent 6.3 was used to explore the effects of different stirring rotational velocities, particle diameter sizes and solid-liquid ratios on the flow field characteristics of the particle suspension state, solid holdup distribution, solid-phase velocity and stirring power consumption. Simulation results showed that the scope of particle accumulation at the bottom would be decreased while the solid-liquid ratio was decreased and the solid-liquid ratio should be reduced properly. Particles accumulation was decreased while stirring rotational velocity was increased, but power consumption would be increased dramatically, in order to ensure most particles suspension and reduce power consumption, the stirring rotational velocity should be set as 300~350r/min in experiment. Enlarging particles diameter size can reduce particle accumulation at bottom, lower particles suspension height, and increase the moving resistance of particles along the axial direction in the flow field, so the particles size of 1.5~2.5mm can be chosen for eggshell separation experiment. Therefore, appropriate conditions were obtained for the experiment of separating membrane from eggshell according to the simulation results. Moreover, quadratic orthogonal rotary combination experiments were carried out with factors of stirring rotational velocity, stirring time, solid-iquid ratio and separating medium temperature. The experimental data was optimized and analyzed by Design-Expert 8.0.6. The regression model between the experiment index and the factors was obtained. Meanwhile, the response surfaces were established between membrane recovery and experiment factors in order to obtain the relationship intuitively. The experiment result showed that the importance of stirring rotational velocity to egg membrane recovery was the most, and then the stirring time, separation medium temperature and solid-liquid ratio. The interaction between stirring time and stirring rotational velocity to separation effect was the most significant. Optimization results showed that the membrane recovery rate reached 88.58% while the stirring time was 18.57min, stirring rotational velocity was 337.68r/min, solid-liquid ratio was 0.07g/mL, and the separation medium temperature was 20℃, and the separation effect of egg membrane from eggshell was perfect. Conclusions of numerical simulation and experiment would improve the membrane recovery and utilization of discarded eggshell, and provide a reference for the solid-liquid two-phase flow and related study.

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遲媛,王勇,李蒙福,楊月斌,任潔,遲玉杰.雞蛋殼膜機(jī)械攪拌分離影響因素研究[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2017,48(9):359-368. CHI Yuan, WANG Yong, LI Mengfu, YANG Yuebin, REN Jie, CHI Yujie. Influence Factors of Separating Egg Membrane from Eggshell by Mechanical Stirring[J]. Transactions of the Chinese Society for Agricultural Machinery,2017,48(9):359-368.

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  • 收稿日期:2017-01-04
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  • 在線發(fā)布日期: 2017-09-10
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