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網(wǎng)式過濾器濾網(wǎng)堵塞成因分析與壓降計算
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國家自然科學(xué)基金項目(11662018)


Clogging Reason Analysis and Pressure Drop Calculation of Screen Filter
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    摘要:

    為分析網(wǎng)式過濾器濾網(wǎng)堵塞的過程和成因,,并獲得濾網(wǎng)堵塞后壓降計算的相關(guān)參數(shù),,對網(wǎng)式過濾器進(jìn)行堵塞試驗,。試驗結(jié)果表明:濾網(wǎng)堵塞經(jīng)歷了介質(zhì)堵塞和濾餅堵塞2個過程,,形成的濾餅內(nèi)層泥沙顆粒粒徑較大,外層顆粒粒徑分布較均勻,;濾網(wǎng)孔徑和含沙量是影響堵塞的重要因素,,濾網(wǎng)孔徑越小,濾網(wǎng)堵塞所用時間越短;相同孔徑下,,含沙量越大,,堵塞所用時間越短,濾網(wǎng)越容易堵塞,。根據(jù)試驗結(jié)果建立了濾網(wǎng)內(nèi)外壓降與濾網(wǎng)孔徑,、濾網(wǎng)厚度、孔隙率,、形成濾餅層厚度,、濾餅孔隙率等的定量關(guān)系式,并分別計算了孔徑為430,、280,、200μm濾網(wǎng)的內(nèi)外壓降,并與實測壓降進(jìn)行了對比分析,。結(jié)果表明,,計算得到的濾網(wǎng)內(nèi)外壓降與實測值基本一致,可以反映濾網(wǎng)堵塞的規(guī)律,;濾網(wǎng)內(nèi)外壓降隨水流流量,、濾網(wǎng)厚度,、形成濾餅層厚度增大而增大,,濾網(wǎng)孔徑越小,濾餅孔隙率越小,,濾網(wǎng)兩側(cè)壓降越大,。

    Abstract:

    Filtration is essential to the efficient operation of drip irrigation systems and screen filter is the most common types of filter used in drip irrigation systems. The screen of filter could be clogged by sand particles which cannot pass through the filter mesh pore in the process of filtering. The clogging experiment was carried out to analyze the process and reason of screen clogging, and obtain some parameters of calculating the pressure drop of screen filter after being clogged. According to experimental results, the clogging reason was analyzed by the medium clogging and filtration cake clogging, respectively. The sizes of sand particles in inner layer of filtration cake were large and the sizes in the outer layer were small and uniform. With the large size of mesh pore, the time of screen clogging was short and the screen was easy to be clogged. Under the same size of mesh pore, the time of screen clogging would be shortened with large sand concentration. Based on Darcy’s law and actual parameters of screen, the relationship between pressure drop of screen and the mesh pore, mesh thickness, mesh porosity, filtration cake thickness, filtration cake porosity was developed theoretically. According to the actual data of the filtration mesh and cake, the pressure drops between the internal and external surfaces of screen were calculated with the mesh pore sizes of 430μm, 280μm and 200μm, respectively. The results indicated that the pressure drops were increased with the increase of flow rate, mesh thickness and filtration cake thickness. The pressure drops also were increased with the decrease of mesh pore and cake porosity. The calculated results of pressure drop were compared with the measured values, which indicated that the predicted pressure drop for each filtration level showed a good correlation with the measured pressure drop of filter screen, and the results can reflect the clogging law of screen.

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宗全利,楊洪飛,劉貞姬,葛宇川.網(wǎng)式過濾器濾網(wǎng)堵塞成因分析與壓降計算[J].農(nóng)業(yè)機械學(xué)報,2017,48(9):215-222. ZONG Quanli, YANG Hongfei, LIU Zhenji, GE Yuchuan. Clogging Reason Analysis and Pressure Drop Calculation of Screen Filter[J]. Transactions of the Chinese Society for Agricultural Machinery,2017,48(9):215-222.

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  • 收稿日期:2017-01-02
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  • 在線發(fā)布日期: 2017-09-10
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