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油菜聯(lián)合收獲機集成式縱軸流脫離裝置設(shè)計與試驗
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農(nóng)業(yè)部科研杰出人才及創(chuàng)新團隊項目和湖北省技術(shù)創(chuàng)新專項重大項目(2016ABA094)


Design and Experiment on Integrated Longitudinal Axial Flow Threshing and Separating Device of Rape Combine Harvester
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    摘要:

    針對油菜聯(lián)合收獲機鏈耙式輸送器結(jié)構(gòu)復(fù)雜,、輸送路程長、存在堵塞的問題,設(shè)計了一種集成式縱軸流脫粒分離裝置,將強制喂入裝置與縱軸流脫粒分離裝置合二為一,二者呈“T”字形垂直排布,,取代傳統(tǒng)的鏈耙式輸送器,依靠強制喂入裝置和縱軸流脫粒分離裝置實現(xiàn)油菜輸送、抓取,、脫粒分離功能。依據(jù)集成式縱軸流脫粒分離裝置的工作過程,確定了強制喂入輪和縱軸流脫粒滾筒直徑和轉(zhuǎn)速等主要參數(shù),。試驗表明,,喂入量為2.0kg/s,強制喂入輪轉(zhuǎn)速在300~450r/min時,,該裝置脫粒油菜的夾帶損失率低于1.31%,;強制喂入輪轉(zhuǎn)速為400r/min、喂入量在1.0~2.5kg/s時,,夾帶損失率低于1.18%,,符合油菜脫粒分離裝置的設(shè)計指標(biāo)。田間試驗表明集成式縱軸流脫粒分離裝置可適應(yīng)油菜聯(lián)合收獲機的作業(yè)要求,,實現(xiàn)物料由割臺至脫粒分離裝置的均勻連續(xù)輸送和脫粒分離功能,。

    Abstract:

    Aiming at the problems of complex structure,long transportation distance and block of chain scraper conveying groove on rape combine harvester,,an integrated longitudinal axial flow threshing and separating device was designed,,which could replace the traditional chain scraper conveying groove. The forced feeding unit and longitudinal axial flow threshing and separating device were integrated together,their axes were distributed as “T”pattern. Rape stalks were transported by forced feeding unit and threshed and separated relying on longitudinal axial flow threshing and separating device. According to the working process of integrated longitudinal axial flow threshing and separating device,,length,,diameter,and rotational speed of forced feeding wheel and longitudinal axial flow threshing cylinder and other main parameters were determined. The indoor experiment was conducted and its results showed that when the feed quantity was 2.0kg/s and rotational speed of forced feeding wheel ranged from 300r/min to 450r/min,,entrainment loss rate of integrated longitudinal axial flow threshing and separating device was less than 1.31%,;when the rotational speed of forced feeding wheel was 400r/min,and feed quantity varied from 1.0kg/s to 2.5kg/s,,the entrainment loss rate of was less than 1.18%,,which met the design target of threshing and separating device for rape. Field experiments on rape combine harvester showed that integrated longitudinal axial flow threshing and separating device could adapted to operational requirements of rape combine harvester,materials were transported from header to threshing and separating device evenly and successively and threshed and separated. This study provided a reference for simplifying the whole structure of the rape combine harvester and reducing the flow path of rape in the combine harvester.

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李海同,萬星宇,王華,蔣亞軍,廖慶喜.油菜聯(lián)合收獲機集成式縱軸流脫離裝置設(shè)計與試驗[J].農(nóng)業(yè)機械學(xué)報,2017,48(5):108-116. LI Haitong, WAN Xingyu, WANG Hua, JIANG Yajun, LIAO Qingxi. Design and Experiment on Integrated Longitudinal Axial Flow Threshing and Separating Device of Rape Combine Harvester[J]. Transactions of the Chinese Society for Agricultural Machinery,2017,48(5):108-116.

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  • 收稿日期:2016-08-22
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  • 在線發(fā)布日期: 2017-05-10
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