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機(jī)采棉加工過程智能控制與試驗(yàn)優(yōu)化
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國家自然科學(xué)基金項(xiàng)目(51305164、51405194)和山東省重點(diǎn)研發(fā)計(jì)劃項(xiàng)目(2016GNC110025)


Intelligent Control and Optimization Experiment of Machine-harvested Cotton Processing
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    摘要:

    機(jī)采棉雜質(zhì)含量高,,多級(jí)籽棉清理和皮棉清理會(huì)造成纖維損傷,,為綜合提高皮棉產(chǎn)品的外觀形態(tài)和纖維內(nèi)在質(zhì)量,提出了對(duì)機(jī)采棉加工工藝進(jìn)行過程優(yōu)化控制的研究方法和試驗(yàn)方案,。在充分分析典型機(jī)采棉加工流程的基礎(chǔ)上,,根據(jù)最新的棉花質(zhì)量檢測標(biāo)準(zhǔn),確定雜質(zhì)面積,、雜質(zhì)顆粒數(shù),、反射率、黃度,、上半部長度,、長度整齊度、短纖維指數(shù),、馬克隆值,、斷裂比強(qiáng)度9個(gè)參數(shù)作為優(yōu)化目標(biāo),建立以加工皮棉產(chǎn)品成交價(jià)格最大化的總體優(yōu)化控制目標(biāo),。選取對(duì)棉花清理有顯著影響效果的傾斜式籽清機(jī)I和II,、提凈式籽清機(jī)、回收式籽清機(jī),、軋花機(jī)上部,、鋸齒式皮清機(jī)I和II 7個(gè)關(guān)鍵設(shè)備的轉(zhuǎn)速作為優(yōu)化控制變量。采用監(jiān)控層,、控制層,、設(shè)備層的構(gòu)架模式,完成關(guān)鍵設(shè)備自動(dòng)化升級(jí)改造,。使用響應(yīng)面分析法的中心組合設(shè)計(jì)試驗(yàn)方法建立控制變量與控制目標(biāo)之間的數(shù)據(jù)模型,。以建立的總體優(yōu)化控制目標(biāo)為適應(yīng)度評(píng)價(jià)函數(shù),利用遺傳算法完成對(duì)多變量數(shù)據(jù)模型的求解,,7個(gè)設(shè)備的轉(zhuǎn)速分別為495,、484、727,、472,、1131、822,、763r/min,。試驗(yàn)結(jié)果表明,,加工后的皮棉產(chǎn)品雜質(zhì)面積變化率降低約7個(gè)百分點(diǎn),上半部長度變化率提高約2個(gè)百分點(diǎn),,質(zhì)量較為穩(wěn)定,。本文方法在降低機(jī)采棉含雜率的同時(shí),提高了棉花的綜合質(zhì)量水平,。

    Abstract:

    The machine-harvested cotton was processed through multistage seed cotton cleaning and lint cleaning, and cotton fiber was damaged inevitably. With the balance of appearance quality and inherent quality, the research method and testing program for process optimization control of machine-harvested cotton processing technology were proposed. According to the latest cotton quality inspection standard, nine parameters optimization targets such as trash area, trash count, reflectance, yellowness, upper half mean length, length uniformity, short fiber index, micronaire and strength were determined, and global optimization goal for the maximum transaction price of lint processing products was established. Seven rotational speed variables of cleaning machines, including inclined seed cotton cleaners I and II, recovery seed cotton cleaner, upper cotton gin, stripper and stick cleaner, saw lint cleaners I and II were selected as optimized control variables, which had significant effect on cotton cleaning. Architecture model based on monitoring layer, control layer and equipment layer was adopted, and upgrading key equipment automation was completed. The data model between control targets and control variables was built by using central composite design of response surface methodology. Taking global optimization control goal as fitness evaluation function, genetic algorithm was proposed to calculate the multivariate data model solution. Seven rotational speeds were 495r/min, 484r/min, 727r/min, 472r/min, 1131r/min, 822r/min, 763r/min, respectively. The test results showed that the change rate of trash area for processed lint products was reduced by 7 percentage points, the change rate of upper half mean length was increased by 2 percentage points, and product quality was more stable. The suggested method guaranteed fiber quality effectively with reduction of impurity content.

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張成梁,李蕾,董全成,馮顯英,王昊鵬.機(jī)采棉加工過程智能控制與試驗(yàn)優(yōu)化[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2017,48(4):73-81. ZHANG Chengliang, LI Lei, DONG Quancheng, FENG Xianying, WANG Haopeng. Intelligent Control and Optimization Experiment of Machine-harvested Cotton Processing[J]. Transactions of the Chinese Society for Agricultural Machinery,2017,48(4):73-81.

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  • 收稿日期:2017-01-09
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  • 在線發(fā)布日期: 2017-04-10
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