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2D電液伺服流量閥特性研究
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國家自然科學基金項目(51405443)、浙江省科技廳公益技術項目(2016C31056)和湖州市科技局基金項目(2016YZ07)


Characteristics of Airborne 2D Electro-hydraulic Servo Flow Valve
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    摘要:

    提出了2D電液伺服流量閥設計方案,,應用磁柵霍爾傳感器檢測比例旋轉電磁鐵的角位移,,并與輸入控制信號對比,形成角位移信號閉環(huán)反饋,;采用變傳動比撥桿撥叉驅動機構,結合2D控制技術將旋轉電磁鐵角位移比例轉換為閥芯軸向位移,,斜槽敏感通道形成位置閉環(huán)反饋,,提高了其控制精度和抗污染能力。建立了該閥的數(shù)學模型,,對整個系統(tǒng)進行了仿真分析,,并設計樣機,進行了實驗研究,,實驗結果表明:當工作壓力為35MPa,、閥芯行程為0.8mm時,其頻寬約為120Hz,階躍響應5ms,,6mm通徑閥流量達60L/min,,且其質量僅為同級別閥的1/3左右,適用于機載液壓系統(tǒng),。

    Abstract:

    With the widespread application of servo system in major equipment of industrial, military, aerospace and other important areas, there is a great demand for the electro-hydraulic servo flow valve which can response fast under the condition of high pressure and high flow. So the novel design project plan of 2D (two-dimensional) electro-hydraulic servo flow valve was made. The angular displacement of the proportional rotary electromagnet was detected by HALL sensor in this project, and compared with the input control signal to realize closed-feedback of angular displacements signal. Variable transmission ratio lever-fork structure was adopted. In order to enhance the valves control precision and anti-pollution capability, the rotary electromagnet angular displacement was proportionally converted into spool axial displacement by 2D technology which realized a closedfeedback of the chute sensitive channel. The mathematical model of the valve was established, and the simulation analysis was carried out on the whole system. Based on the analysis of the valves mathematical model and system parameters, sample equipment was manufactured and the experimental study was carried out. When the system pressure was 35MPa and the spool displacement was 0.8mm, the valve’s bandwidth was about 120Hz, dynamic response time was about 5ms, and the flow rate of 6mm spool diameter was 60L/min. The valve had a small and simple bodies, its weight was only one third of the same level valves. It also had low power consumption, and easy to realize closed-loop control, its static and dynamic performance was superior; therefore, the research result showed that it worked very well for airborne hydraulic system.

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左希慶,劉國文,江海兵,阮健,趙建濤,朱兆良.2D電液伺服流量閥特性研究[J].農業(yè)機械學報,2017,48(2):400-406,399. ZUO Xiqing, LIU Guowen, JIANG Haibin, RUAN Jian, ZHAO Jiantao, ZHU Zhaoliang. Characteristics of Airborne 2D Electro-hydraulic Servo Flow Valve[J]. Transactions of the Chinese Society for Agricultural Machinery,2017,48(2):400-406,399.

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  • 收稿日期:2016-11-14
  • 最后修改日期:2017-02-10
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  • 在線發(fā)布日期: 2017-02-10
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