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雙進(jìn)口兩級(jí)雙吸離心泵過渡流道壓力脈動(dòng)特性研究
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“十二五”國家科技支撐計(jì)劃項(xiàng)目(2015BAD20B01)和國家自然科學(xué)基金項(xiàng)目(51139007,、51321001)


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    摘要:

    雙進(jìn)口兩級(jí)雙吸離心泵的過渡流道由正流道,、過橋段、反流道3部分組成,,其中正流道為雙蝸殼型式,,反流道為帶有導(dǎo)葉的雙螺旋型式,過橋段連接正反流道呈現(xiàn)空間扭曲狀,。過渡流道與首級(jí)葉輪和次級(jí)葉輪均存在動(dòng)靜耦合關(guān)系,,由此導(dǎo)致的動(dòng)靜干涉效應(yīng)是引起壓力脈動(dòng)的主要根源之一。采用CFD方法對(duì)雙進(jìn)口兩級(jí)雙吸離心泵典型工況下的三維非定常流場進(jìn)行了研究,,對(duì)過渡流道壓力脈動(dòng)機(jī)理進(jìn)行了分析,。研究發(fā)現(xiàn),正流道內(nèi)的靜壓分布與其雙蝸殼型式密切相關(guān),,在所有工況下均呈180°對(duì)稱分布,,壓力脈動(dòng)主頻均為葉片通過頻率,最大脈動(dòng)幅值均出現(xiàn)在隔舌附近,;小流量工況下,隔舌處壓力脈動(dòng)主頻幅值明顯高于設(shè)計(jì)工況,,約為設(shè)計(jì)工況的180%,。在過橋段中,所有工況下壓力脈動(dòng)主頻均為葉片通過頻率,,設(shè)計(jì)工況下,,沿著流動(dòng)方向,內(nèi)壁面進(jìn)口處的壓力脈動(dòng)主頻幅值達(dá)到最大,,外壁面主頻脈動(dòng)幅值變化沿流動(dòng)方向有增加的趨勢(shì),;在反流道中,,設(shè)計(jì)工況下壓力脈動(dòng)主頻為葉片通過頻率,幅值沿著流動(dòng)方向逐漸增加,,出口處主頻的脈動(dòng)幅值約為進(jìn)口處的110%,;小流量工況下,反流道導(dǎo)葉附近存在低頻成分,,且在導(dǎo)葉周圍發(fā)現(xiàn)具有周期性的漩渦,。

    Abstract:

    Double -inlet two-stage double-suction centrifugal pump is a new type of pump, which has large flow rate and high head. The interstage flow channel of a double-inlet two-stage double-suction centrifugal pump is located between the first-stage single-suction impeller and the second-stage double-suction impeller. It is divided into forward channel, bridge and reverse channel. The rotor-stator interaction between the inter-stage flow channel and the impellers may be one of the main causes of pressure fluctuation. The forward channel is twin-volute type, and the reverse channel is double spiral type with a guide vane. The bridge is three dimensional distortion connecting the forward channel and reverse channel. The three-dimensional unsteady flow field of double-inlet two-stage double-suction centrifugal pump is studied by using CFD method, and the pressure fluctuation mechanism is analyzed. In the forward channel, the static pressure distribution is closely related to twin-volute type with 180°symmetric distribution under all flow conditions. The blade passing frequency is the main frequency of pressure fluctuation, and the maximum amplitude appears near the tongue. Under low flow rate conditions, the main frequency amplitude of pressure fluctuation is significantly higher than that under design conditions, which is about 18 times as that under design conditions. In the bridge area, the main frequency of pressure fluctuation is blade passing frequency under all the conditions. Under design condition, the main frequency of pressure fluctuation of inlet of the inner surface reaches the maximum along the flow direction, while that of outer surface has the reverse rule. In the reverse channel, the main frequency of pressure fluctuation is the blade passing frequency under design conditions, whose amplitude along the flow direction is gradually increased. The fluctuation amplitude in the outlet is about 11 times as that in the inlet. Under low flow rate conditions, the low frequency component and the periodic vortex nearby the guide vane are found. The research result provides a basis for improving the hydraulic design and the operation stability of double-inlet two-stage double-suction centrifugal pump.

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葉長亮,王福軍,李懷成,李震曇,宋青松.雙進(jìn)口兩級(jí)雙吸離心泵過渡流道壓力脈動(dòng)特性研究[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2017,48(2):126-134. YE Changliang, WANG Fujun, LI Huaicheng, LI Zhentan,SONG Qingsong.[J]. Transactions of the Chinese Society for Agricultural Machinery,2017,48(2):126-134.

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  • 收稿日期:2016-07-04
  • 最后修改日期:2017-02-10
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  • 在線發(fā)布日期: 2017-02-10
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