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葫蘆科穴盤苗單人操作嫁接機(jī)器人設(shè)計與試驗(yàn)
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國家高技術(shù)研究發(fā)展計劃(863計劃)項(xiàng)目(2012AA10A506—2)和公益性行業(yè)(農(nóng)業(yè))科研專項(xiàng)(201303014—09)


Design and Experiment of Grafting Robot Operated by One Person for Cucurbitaceous Seedlings Cultivated in Plug Trays
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    摘要:

    為提高葫蘆科穴盤苗嫁接機(jī)器人的人均操作效率,,在原先機(jī)器的基礎(chǔ)上優(yōu)化改進(jìn),,設(shè)計了葫蘆科穴盤苗單人操作嫁接機(jī)器人,,并進(jìn)行了效率提高的理論分析,,通過分析得出,,所設(shè)計的葫蘆科穴盤苗單人操作嫁接機(jī)器人的人均操作效率與操作者的操作熟練度呈負(fù)相關(guān)的關(guān)系,理論上,,設(shè)計的單人操作嫁接機(jī)器人人均操作效率比改進(jìn)前提高1倍,。通過試驗(yàn)得出,在種苗質(zhì)量有保證的前提下,,機(jī)器嫁接成功率可達(dá)95%,,嫁接速度可達(dá)455株/h,實(shí)際作業(yè)的人均操作效率提高了50%以上,。

    Abstract:

    For the purpose of decreasing the investment of labour force in the process of vegetable grafting, a vegetable grafting robot operated by one person for Cucurbitaceous seedlings cultivated in plug trays was designed. The machine utilized the root-cutting grafting method. During working, the operator delivered respectively the stock and scion seedlings from plug trays on the left-hand and right-hand sides to seedling-providing platforms. The seedlings triggered the touching switches and then the machine completed automatically the subsequent motions of gripping, cutting, jointing, fixation and discharge controlled by PLC program. A theoretical analysis of promotion of grafting efficiency was done. In theory, the operating efficiency for one person of this robot can be promoted by 100%, compared with the old type of 2JSZ—600II grafting robot. And the analysis suggested that with the operating qualification promoting, the efficiency would be higher. Experiment results showed that the grafting success rate of the machine could reach up 95% and its grafting speed was approximately 455 seedlings per hour. Compared with previous grafting robots whose grafting efficiency was merely 600 seedlings per hour operated by two people, the machine’s working efficiency of per capita was improved by more than 50%. Therefore, the upgraded machine operated by one person was quite capable of developing the grafting labour efficiency.

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褚佳,張立博,張鐵中,張文波,王糧局,劉展.葫蘆科穴盤苗單人操作嫁接機(jī)器人設(shè)計與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報,2017,48(1):7-13. CHU Jia, ZHANG Libo, ZHANG Tiezhong, ZHANG Wenbo, WANG Liangju, LIU Zhan. Design and Experiment of Grafting Robot Operated by One Person for Cucurbitaceous Seedlings Cultivated in Plug Trays[J]. Transactions of the Chinese Society for Agricultural Machinery,2017,48(1):7-13.

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  • 收稿日期:2016-05-19
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  • 在線發(fā)布日期: 2017-01-10
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