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導葉葉片數對井用潛水泵性能的影響
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江蘇省自然科學基金青年基金項目(BK20150508),、江蘇省高校自然科學研究面上項目(15KJB570001),、江蘇省博士后科研計劃項目(1501069A),、中國博士后科學基金項目(2015M581737),、流體及動力機械教育部重點實驗室(西華大學)開放課題項目(szjj2015—023)和江蘇大學高級人才啟動基金項目(15JDG047)


Influence of Diffuser Vane Number on Submersible Well Pump Performance
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    摘要:

    選取一典型井用混流式潛水泵作為研究對象,,借助數值模擬和試驗測量的方法研究導葉葉片數對井用潛水泵性能的影響,。在導葉葉片型線不變的情況下,,通過調整葉片數6,、7,、8共3個方案進行數值模擬,。以單級泵模型建立計算域,劃分高密度結構化網格,,通過網格無關性分析確定了合適的網格劃分方案,。基于SST k—ω 湍流模型和標準壁面函數進行多工況數值模擬,,對不同葉片數方案的泵性能預測結果進行了對比,。證實在小流量工況下,葉片數的增加提高了導葉葉片流道內整流效果,泵的揚程隨葉片數的增加而提高,。然而在大流量工況下,,過多的葉片會占據更多的流道面積,并產生較大的水力損失,。7葉片方案的進口面積與葉輪出口面積匹配較好,,水力損失較小。將7葉片方案進行了加工制造和樣機性能試驗,,試驗結果表明模型泵性能優(yōu)秀,,高效區(qū)寬且具有無過載特性。數值模擬預測的揚程和功率均略高于試驗結果,,預測的泵效率與試驗值基本一致,,兩者隨流量變化的整體趨勢基本一致,證實本文數值模擬具有一定的精度,。

    Abstract:

    Diffuser is one of the most critical flow components in submersible well pump, its hydraulic design has an important influence on the pump performance. A typical submersible well pump was chosen as the research object to study the influence of space diffuser vane number on the performance of submersible well pump by means of numerical simulation and experimental test methods. Based on the same curve profile, the diffuser vane number was adjusted to 6, 7, 8. The calculation domain was created based on single stage pump model, which was meshed with the high density of structured grids. Grid independence analysis was processed to determine the proper meshing scheme. The numerical simulations under multi-conditions were performed based on SST k—ω turbulence and standard wall function. Through the comparisons of predicted pump performance, it is found that the pump head is increasing with the increase of vane number under small flow rates. However, too many vanes occupy more passage area, which led to blockings and more hydraulic losses under larger flow rates. The scheme of 7 diffuser vanes matches the impeller very well, its import area tallies with the impeller outlet area and less hydraulic losses. The test results that this scheme has an pump performance, both the single-stage head and efficiency are higher than the national standard, which successfully completes the expected design goal. The head and power of numerical simulation prediction are slightly higher than the test results, the predicted pump efficiency is slightly higher than the test results, but the change trend is almost same with each other. The results of this study provide basis and reference for the improvement of submersible well pump performance.

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周嶺,白玲,楊陽,施衛(wèi)東,陸偉剛.導葉葉片數對井用潛水泵性能的影響[J].農業(yè)機械學報,2016,47(10):78-84. Zhou Ling, Bai Ling, Yang Yang, Shi Weidong, Lu Weigang. Influence of Diffuser Vane Number on Submersible Well Pump Performance[J]. Transactions of the Chinese Society for Agricultural Machinery,2016,47(10):78-84.

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  • 收稿日期:2015-11-25
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  • 在線發(fā)布日期: 2016-10-10
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