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電控單體泵錐閥下游區(qū)域瞬態(tài)流場(chǎng)變化特性研究
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國(guó)防預(yù)研項(xiàng)目(40402020202)和國(guó)家國(guó)際科技合作專項(xiàng)(2013DFR70170)


Change Characteristics of Transient Flow Field in Poppet Valve Downstream Area of Electronic Unit Pump
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    摘要:

    電控單體泵導(dǎo)通高低壓油路時(shí),,錐閥區(qū)域流場(chǎng)十分復(fù)雜,,對(duì)泄壓斷油特性影響比較大,,為了研究電控單體泵噴油系統(tǒng)回油過(guò)程中錐閥下游區(qū)域瞬態(tài)流場(chǎng)的變化特性,,利用高速攝像方法,,對(duì)錐閥下游流場(chǎng)進(jìn)行了可視化試驗(yàn),提取空化泡群的邊界輪廓并計(jì)算其亮度,,對(duì)其空化周期時(shí)間和亮度變化進(jìn)行了分析,,并結(jié)合Fluent軟件對(duì)瞬態(tài)流場(chǎng)變化進(jìn)行了仿真計(jì)算。結(jié)果表明:隨著凸輪轉(zhuǎn)速的增加,,錐閥下游區(qū)域流場(chǎng)發(fā)生空化現(xiàn)象的平均空化周期時(shí)間近似呈線性減小,,平均亮度逐漸增大;隨著錐閥閥芯的往復(fù)運(yùn)動(dòng),,錐閥下游區(qū)域出現(xiàn)多個(gè)渦流區(qū)域,,并不斷變化;在怠速工況(500r/min),,平均空化周期時(shí)間和波動(dòng)標(biāo)準(zhǔn)偏差最大,,分別為4.5ms和0.15。

    Abstract:

    Electronic unit pump system is a type fuel injection system with high injection pressure which can be applied to control fuel quantity and timing of insection flexibly. The solenoid valve in the electronic unit pump (EUP) controls pressure buildup within the highpressure fuel line. When it is open, highpressure fuel transfers with high velocity from the narrow crosssection into the lowpressure fuel line. During its operation, the flow in the field of solenoid valve is quite complex that affects the performance of EUP. In order to study the change characteristics of transient flow fields in poppet valve downstream area during the oil return process of an electronic unit pump injection system, a diaphanous glass window was designed in the pump. Highspeed photography was introduced to visually investigate the transient flow fields. By means of experiment data, extracted the cavitation image boundaries and calculated the brightness of the cavitation bubble clouds, the cavitation periodic time and the change of brightness were analyzed and calculated. The test results show that with the increase of the cam rotational speed, the average cavitation periodic time was decreased almost linearly, and the average brightness was increased gradually. At the idle condition (500r/min), the average cavitation periodic time and the standard deviation of fluctuation are maximum, which are 4.5ms and 0.15 respectively. Furthermore, the simulation was conducted based on the test data such as the pressure and the displacement of valve core. The simulation results of cavitation phenomenon occur along opening process of valve. In the process of reciprocating motion of valve core, several swirling regions appear in the flow field of poppet valve downstream area, and keep constantly changing. The streamlines have significant influence on swirling regions.

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安曉東,劉興華,孫柏剛,胡煦東.電控單體泵錐閥下游區(qū)域瞬態(tài)流場(chǎng)變化特性研究[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2016,47(5):360-365. An Xiaodong, Liu Xinghua, Sun Baigang, Hu Xudong. Change Characteristics of Transient Flow Field in Poppet Valve Downstream Area of Electronic Unit Pump[J]. Transactions of the Chinese Society for Agricultural Machinery,2016,47(5):360-365.

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  • 收稿日期:2015-11-20
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  • 在線發(fā)布日期: 2016-05-10
  • 出版日期: 2016-05-10
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