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對輥柱塞式成型機設(shè)計與試驗
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“十二五”國家科技支撐計劃項目(2012BAD30B0205)


Design and Experiment of Roller Briquetting Machine with Plungers
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    摘要:

    基于生物質(zhì)固化成型領(lǐng)域活塞沖壓式成型機能耗低,、生產(chǎn)率低和模輥式成型機生產(chǎn)率高、能耗高的特點,,提出一種新型對輥式成型方式,,并設(shè)計和制造了樣機。該成型機壓輥圓周上均布了一系列柱塞,,運行過程中壓輥柱塞與環(huán)模??紫嗷Ш希苊饬顺尚涂字獾奈锪鲜艿綁狠伒臄D壓與摩擦,。為測試該成型機的性能,,進行了正交試驗研究,結(jié)果表明,,該成型機的較優(yōu)成型參數(shù)為:含水率15%,,成型模具長徑比5.25,主軸轉(zhuǎn)速47.25r/min,。以木屑為原料,,在較優(yōu)成型參數(shù)的條件下進行了成型機性能指標的測試,結(jié)果表明,,該成型機生產(chǎn)的成型顆粒直徑為10mm,,成型顆粒密度為1.15g/cm3,機械耐久性為96.28%,,生產(chǎn)率為75kg/h,,能耗為56kW·h/t,成型率為95%,,工作噪聲為79dB,,各項指標均達到設(shè)計要求,實現(xiàn)了連續(xù)穩(wěn)定生產(chǎn),。

    Abstract:

    The characteristics of both the piston stamping forming machine and the die roller briquetting machine were combined. The piston stamping forming machine has low energy consumption and low productivity while the die roller briquetting machine has high productivity and high energy consumption, a new kind of roller briquetting method was put forward, and the prototype was designed and manufactured. Compared with other same type briquetting machine, a series of plungers distributed on the roller mesh into the ring die holes in the briquetting process, which could avoid the loss of energy consumption and the serious wear problem in the process of biomass materials squeezed outside ring die holes. In order to test the property of this briquetting machine, the orthogonal experiment was preceded. Results showed that the optimal processing parameters for the roll briquetting machine with plungers: the length to diameter ratio of forming mould is 525, the spindle speed is 47.25r/min, and the moisture content of raw material is 15%. Under the optimal processing parameters, sawdust was used as raw material for the briquetting test. Experimental results showed that the diameter of the forming particle is 10mm, the density of forming particle is 1.15g/cm3, the mechanical durability is 96.28%, the productivity of the briquetting machine is 75kg/h, the energy consumption is 56kW·h/t, the forming rate is 95%, and the working noise is 79dB. All the indexes meet the design requirements, and realize continuous and stable production. This has a certain role in promoting the development of biomass curing technology, and the briquetting method put forward in this paper provides the reference for the biomass densification technology and the development of the same kind equipment.

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寧廷州,俞國勝,陳忠加,袁湘月,劉文廣,皮森淼.對輥柱塞式成型機設(shè)計與試驗[J].農(nóng)業(yè)機械學報,2016,47(5):203-210. Ning Tingzhou, Yu Guosheng, Chen Zhongjia, Yuan Xiangyue, Liu Wenguang, Pi Senmiao. Design and Experiment of Roller Briquetting Machine with Plungers[J]. Transactions of the Chinese Society for Agricultural Machinery,2016,47(5):203-210.

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  • 收稿日期:2016-02-04
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  • 在線發(fā)布日期: 2016-05-10
  • 出版日期: 2016-05-10
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