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茶園施肥機(jī)離心撒肥過程仿真與參數(shù)優(yōu)化
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農(nóng)業(yè)部公益性行業(yè)(農(nóng)業(yè))科研專項(xiàng)(201303012),、江蘇高校優(yōu)勢學(xué)科建設(shè)工程項(xiàng)目(2014-37)和江蘇省青藍(lán)工程項(xiàng)目


Simulation and Parameter Optimization of Centrifugal Fertilizer Spreader for Tea Plants
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    摘要:

    針對(duì)目前茶園中無專用施肥或撒肥裝備,,傳統(tǒng)的大田撒肥裝置無法適應(yīng)茶樹較窄行距的問題,,根據(jù)茶樹行距和肥料特性,,設(shè)計(jì)了葉片位置傾角可調(diào)的偏置式撒肥離心盤,?;谌龇蔬^程的受力和運(yùn)動(dòng)分析,,以肥料顆粒為對(duì)象,,建立其在離心盤上運(yùn)動(dòng)的動(dòng)力學(xué)模型,?;贒esign-Expert的正交試驗(yàn)設(shè)計(jì)和中心組合曲面響應(yīng)設(shè)計(jì),首先進(jìn)行撒肥過程的離散元仿真,,建立顆粒分布變異系數(shù)與施肥機(jī)行走速度,、離心盤葉片個(gè)數(shù)、葉片偏置角度等因素之間的關(guān)系模型并解析,;然后進(jìn)行撒肥工作參數(shù)的優(yōu)化,。結(jié)果表明,各因素對(duì)分布變異系數(shù)影響的主次順序?yàn)椋喝~片個(gè)數(shù),、偏置角度,、行走速度;葉片個(gè)數(shù)與偏置角度的交互作用對(duì)分布變異系數(shù)的影響較為明顯, 葉片個(gè)數(shù)與偏置角度的交互作用對(duì)分布變異系數(shù)的影響較弱,;經(jīng)回歸分析和優(yōu)化可知,,當(dāng)葉片個(gè)數(shù)為5、偏置角度為13.44°,、行走速度為0.6m/s時(shí),,分布變異系數(shù)達(dá)到最小值6.12%;驗(yàn)證試驗(yàn)的實(shí)測值與模型理論值的平均相對(duì)誤差為11.18%,。因此,,基于離散元的撒肥過程仿真可用于離心式撒肥裝置工作參數(shù)的優(yōu)化,并可獲得較好的茶園撒肥均勻性,。

    Abstract:

    No customized fertilizer machines are widely applied in tea fields and traditional spreaders for field crops are constrained by the narrow row spacing of tea trees when used for tea fields. According to the row spacing of tea trees and the characteristics of fertilizer, fertilizerpushing blades were deployed away from the center of the centrifugal plate with their adjustable offset angles, and the horseshoeshaped outlet was adopted. A dynamic model of the fertilizer particle’s movement on the centrifugal plate was established through force and kinetic analysis. With orthogonal test design and central composite design in Design-Expert, the fertilizer spreading process was simulated with EDEM based on a discrete element model. A regression equation of the relationship between variation coefficient of fertilizer particles’ distribution and spreader forwarding speed, blade number and blade offset angle was obtained, and the order of the influence of the above factors on the variation coefficient of fertilizer particle distribution was: blade number, forwarding speed, blade offset angle. The influence of the interaction between blade number and offset angle on variation coefficient was significant, while the influence was less for the interaction between forwarding speed and blade offset angle. It is found out after regression analysis and optimization that the variation coefficient decreased to the minimum of 6.12% when blade number was 5, forwarding speed was 0.6 m/s and blade offset angle was 13.44°. The validation experiment showed that the average relative error between the measurements and the predictions was 11.18%. Therefore, the EDEM simulation model could be used to optimize operation parameters of a centrifugalplate fertilizer spreader, and achieve the expected spreading uniformity in tea fields.

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胡永光,楊葉成,肖宏儒,李萍萍.茶園施肥機(jī)離心撒肥過程仿真與參數(shù)優(yōu)化[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2016,47(5):77-82. Hu Yongguang, Yang Yecheng, Xiao Hongru, Li Pingping. Simulation and Parameter Optimization of Centrifugal Fertilizer Spreader for Tea Plants[J]. Transactions of the Chinese Society for Agricultural Machinery,2016,47(5):77-82.

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  • 收稿日期:2015-10-10
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  • 在線發(fā)布日期: 2016-05-10
  • 出版日期: 2016-05-10
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