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蜂窩板式換熱器焊接工藝優(yōu)化與性能分析
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“十二五”國家科技支撐計劃資助項目(2012BAD53G01)


Welding Technology Optimization and Capability Analysis of Honeycomb Panel Heat Exchanger
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    摘要:

    為改善蜂窩板式換熱器機械強度,,提高蜂窩板沖壓成型極限,對板片焊接極限粘結(jié)力和沖壓破裂極限強度的主要影響因素:焊點形狀、焊接功率,、焊接速度,、焊接點距和焊點分布形式進(jìn)行了優(yōu)化,,利用數(shù)控激光焊接機,、拉力試驗臺和水壓泵等試驗設(shè)備,,進(jìn)行了單因素和多因素焊接薄板機械強度測試試驗,。單因素試驗結(jié)果表明:相同工況下,,螺旋焊點的薄板極限機械強度最大,表現(xiàn)為隨焊接功率,、焊接速度的增大,,焊點極限機械強度先增加后減小,;等邊三角形焊點分布薄板沖壓破裂的極限壓強較大,,隨焊點距離增大迅速減小。正交試驗表明:在螺旋焊點和等邊三角形焊點分布下,,焊接點距為50mm,、焊接功率為2.2kW、焊接速度為2.5m/min時,,薄板沖壓成型破裂極限最大,,為8.6MPa。較現(xiàn)有焊接工藝的沖壓成型極限提升了7.5%,。

    Abstract:

    To improve the mechanical strength of the honeycomb panel heat exchanger and ameliorate the limit of swellcrush forming, the main factors which affecting the welding limit cohesion and limit strength of stamping rupture were optimized. These factors included the welding shape, welding power, welding speed, welding distance, and welding arrangement. The single factor experiment and multi factors experiment for welding sheet mechanical strength were carried out with digital controlled laser welder, pulling test rig, hydraulic pressure pump and other apparatuses. The results of the single factor experiment showed that the sheet limit mechanical strength of spiral welding spot was the largest. With the increase of welding power and welding speed, the limit mechanical strength of spiral welding spot first increased then decreased. The limit strength of stamping rupture of equilateral triangle arranged welding spot was relatively good. With the increase of welding distance, the strength decreased rapidly. The result of orthogonal experiment showed that: with the spiral welding spot and equilateral triangle arranged welding spot, the maximum limit strength of stamping rupture reached 8.6MPa which was improved by 7.5% compared with current welding technology when the welding distance was 50mm, welding power was 2.2kW, and welding speed was 2.5m/min.

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王世光,李樹君,楊炳南,李子明,杜新武,金 鑫.蜂窩板式換熱器焊接工藝優(yōu)化與性能分析[J].農(nóng)業(yè)機械學(xué)報,2015,46(7):359-364. Wang Shiguang, Li Shujun, Yang Bingnan, Li Ziming, Du Xinwu, Jin Xin. Welding Technology Optimization and Capability Analysis of Honeycomb Panel Heat Exchanger[J]. Transactions of the Chinese Society for Agricultural Machinery,2015,46(7):359-364.

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  • 收稿日期:2015-05-10
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  • 在線發(fā)布日期: 2015-07-10
  • 出版日期: 2015-07-10
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