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單切雙橫流脫粒分離裝置參數(shù)試驗與優(yōu)化
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國家高技術(shù)研究發(fā)展計劃(863計劃)資助項目(2012AA10A502),、霍英東教育基金會青年教師基金資助項目(141051)和江蘇高校優(yōu)勢學(xué)科建設(shè)工程資助項目(蘇政辦發(fā)(2014)37號)


Parameter Test and Optimization of Tangential-horizontal-horizontal Threshing and Separating Device
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    摘要:

    為解決全喂入式聯(lián)合收獲機(jī)收獲稈青葉茂難脫高產(chǎn)水稻時脫粒分離損失大且容易出現(xiàn)堵塞的問題,設(shè)計了單切雙橫流脫粒分離裝置,,在單切雙橫流脫粒分離裝置試驗臺上,,通過對比試驗分別對凹板篩柵條軸向間距、頂蓋導(dǎo)向板個數(shù)和滾筒軸間距進(jìn)行了優(yōu)選,,得到優(yōu)選結(jié)構(gòu)參數(shù)為:第Ⅰ切流,、第Ⅱ橫軸流和第Ⅲ橫軸流凹板篩柵條軸向間距分別為10mm、16mm和16mm,,第Ⅱ橫軸流和第Ⅲ橫軸流頂蓋導(dǎo)向板的個數(shù)都為4個,第Ⅰ切流和第Ⅱ橫軸流以及第Ⅱ橫軸流和第Ⅲ橫軸流滾筒軸間距分別為645mm和667.5mm,;在得到的優(yōu)選結(jié)構(gòu)參數(shù)下,,以喂入量,、脫粒間隙和滾筒轉(zhuǎn)速為試驗因素進(jìn)行正交試驗,,并運(yùn)用模糊綜合評價法和極差分析得出試驗范圍內(nèi)切雙橫流水稻脫粒分離裝置的優(yōu)選工作參數(shù)為:喂入量為5kg/s,,第Ⅰ切流、第Ⅱ橫軸流和第Ⅲ橫軸流脫粒間隙分別為40mm,、35mm和40mm,,第Ⅰ切流,、第Ⅱ橫軸流和第Ⅲ橫軸流滾筒轉(zhuǎn)速分別為550r/min、600r/min和750r/min,。在此參數(shù)下,,得到單切雙橫流脫粒分離裝置的性能指標(biāo)為:未脫凈率0.05%,,夾帶損失率0.36%,脫??倱p失率0.41%,第Ⅰ切流,、第Ⅱ橫軸流和第Ⅲ橫軸流脫粒滾筒功耗分別為3.33kW,、21.26kW和12.58kW,,脫粒滾筒總功耗37.17kW,,脫出物雜余質(zhì)量分?jǐn)?shù)14.37%,。

    Abstract:

    In order to solve the high loss and blockage problem of full-feeding combine harvester harvesting green stem and leafy rice which is difficult to thresh, a tangential-horizontal-horizontal threshing and separating device was developed. On the test bench of tangential-horizontal-horizontal threshing and separating device, the parameters of axial distance of concave fences, the number of cover and axis spacing of cylinders were preferred by using comparison test. The experiments showed that the preferred parameters were the axial distance of concave fences of 10mm, 16mm and 16mm, the number of cover of 4 and 4, and the axis spacing of cylinders of 645mm and 667.5mm. Under the preferred structural parameters, threshing and separating performance experiments using different feed rates, concave clearances and cylinder speeds were carried out on the test bench of tangential-horizontal-horizontal threshing and separating device. The preferred operating parameters were obtained by using fuzzy comprehensive evaluation method and variance analysis. The experiments showed that the preferred operating parameters within the test range were feed rate of 5kg/s, speeds of 550r/min, 600r/min, 750r/min and concave clearances of 40mm, 35mm, 40mm for the first tangential cylinder, the second horizontal cylinder and the third horizontal cylinder. The performance indicators were obtained under the above parameters: un-threshed rate of 0.05%, entrainment loss rate of 0.36%, the total loss rate of threshing 0.41%, power consumption of the first tangential cylinder, the second horizontal cylinder and the third horizontal cylinder were 3.33kW, 21.26kW and 12.58kW. The total power consumption was 37.17kW and the extractions impurity rate was 14.37%.

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李耀明,周偉,徐立章,孫韜,唐忠.單切雙橫流脫粒分離裝置參數(shù)試驗與優(yōu)化[J].農(nóng)業(yè)機(jī)械學(xué)報,2015,46(5):62-67,,92. Li Yaoming, Zhou Wei, Xu Lizhang, Sun Tao, Tang Zhong. Parameter Test and Optimization of Tangential-horizontal-horizontal Threshing and Separating Device[J]. Transactions of the Chinese Society for Agricultural Machinery,2015,46(5):62-67,,92.

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  • 收稿日期:2014-08-30
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  • 在線發(fā)布日期: 2015-05-10
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