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間距自適應(yīng)差速玉米摘穗輥設(shè)計(jì)與試驗(yàn)
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“十二五”國(guó)家科技支撐計(jì)劃資助項(xiàng)目(2014BAD06B03)和吉林省科技發(fā)展計(jì)劃資助項(xiàng)目(20116026)


Design and Experiment of Spacing-adaptive Differential Snapping Rollers for Corn Harvester
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    摘要:

    分析了影響臥輥式玉米收獲機(jī)摘穗過(guò)程中作業(yè)質(zhì)量的主要因素。通過(guò)改變摘穗輥間距以適應(yīng)不同直徑的玉米秸稈,,有效解決了玉米收獲機(jī)工作時(shí)堵塞的問(wèn)題,。通過(guò)兩摘穗輥轉(zhuǎn)速不同步的辦法減少了玉米果穗的掉粒損失,。通過(guò)CATIA軟件對(duì)間距自適應(yīng)差速摘穗輥進(jìn)行了建模,,并通過(guò)ADAMS軟件與間距固定摘穗輥進(jìn)行了仿真對(duì)比分析,通過(guò)ADAMS仿真試驗(yàn),,確定了內(nèi)外摘穗輥的最佳轉(zhuǎn)速,,即內(nèi)側(cè)摘穗輥轉(zhuǎn)速為900r/min,外側(cè)摘穗輥轉(zhuǎn)速為860r/min,。田間試驗(yàn)中無(wú)秸稈堵塞摘穗輥現(xiàn)象發(fā)生,,且籽粒破損率和損失率之和為0.11%,遠(yuǎn)小于國(guó)家標(biāo)準(zhǔn)的5%,。

    Abstract:

    Main factors affecting the working quality of horizontal snapping roller of corn harvester when it snaps the corn ear were analyzed. By adjusting the spacing between two snapping rollers, the snapping rollers can adapt to corn stalks of different diameters, so the snapping rollers can hold the corn stalks tightly all the time. Finally, the blocks occur during corn harvester working were solved effectively. The grain losses of corn ears were reduced by adjusting the rotational speeds of snapping rollers differentially. Model of spacing-adaptive differential snapping roller was built by using CATIA, and its simulation analysis was conducted compared to the snapping rollers with fixed spacing by using ADAMS software. The optimal speeds of inner and outer snapping rollers were 900r/min and 860r/min which were determined by simulation test of ADAMS. At last, in order to certificate the analyses and design, the field test was conducted. There was no jam occurred during the field test, and the grain losses and damages were both far lower than the national standard which is 5%.

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賈洪雷,王 剛,趙佳樂(lè),李常營(yíng),王 玉,郭 慧.間距自適應(yīng)差速玉米摘穗輥設(shè)計(jì)與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2015,46(3):97-102. Jia Honglei, Wang Gang, Zhao Jiale, Li Changying, Wang Yu, Guo Hui. Design and Experiment of Spacing-adaptive Differential Snapping Rollers for Corn Harvester[J]. Transactions of the Chinese Society for Agricultural Machinery,2015,46(3):97-102.

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  • 收稿日期:2014-05-20
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  • 在線發(fā)布日期: 2015-03-10
  • 出版日期: 2015-03-10
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