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基于表面磨損的機(jī)床導(dǎo)軌副精度保持性模型
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國家自然科學(xué)基金資助項目(51105275、51275347)和天津市應(yīng)用基礎(chǔ)與前沿技術(shù)研究計劃重點資助項目(13JCZDJC35000)


Modeling of Precision Retaining Ability for Slide Guide of Machine Tool Based on Wear Analysis
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    摘要:

    運用統(tǒng)計學(xué)規(guī)律對滑動導(dǎo)軌副在實際運行工況下的磨損特征與精度衰減進(jìn)行了分析,,從而建立了滑動導(dǎo)軌副的精度保持性模型,,該模型反映了導(dǎo)軌副的精度保持性能與導(dǎo)軌副工況參數(shù),、運行參數(shù),、材料屬性以及磨損狀況的定量關(guān)系,。利用自主研制的導(dǎo)軌副精度保持性實驗臺進(jìn)行了導(dǎo)軌副試樣的磨損精度實驗,,驗證了理論模型的有效性,。該理論模型既可以預(yù)測導(dǎo)軌副的精度保持壽命,也可以指導(dǎo)導(dǎo)軌副的耐磨設(shè)計及精度保持性設(shè)計,。

    Abstract:

    Precision and precision retaining ability are core indicators of performance of high precision machine tool. Guide pair works as the core part of feed system of machine tool and it decides the machining quality and precision of workpieces. Slide guide is one kind of the most frequently used guide pair of machine tool. It is a typical sliding friction system and definitely wear is the primary factor to cause the precision attenuation of the slide guide. The slide guide of machine tool feeds stochastically in its working process, which leads to the complicated wear behavior of the guide surface. Based on statistical theory, an analytical model of precision retaining ability of slide guide was constructed with analysis of the wear characteristics and accuracy attenuation of slide guide under working conditions. The quantitative relationships between precision retaining ability and its influencing factors, i.e., working condition parameters, running parameters, material property and wear coefficient were described by the model. A test bench of precision retaining ability of slide guides was developed. Bench tests of precision retaining ability with the slide guide samples were conducted to validate the theoretical model. The maximal relative error of experimental results and calculated results were 22%. It indicated that the calculated results fit with the experimental results and the model of precision retaining ability was reasonable. The model can predict the accuracy life of slide guide and it also can provide references for the tribology design and precision retaining design for slide guide.

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譚雁清,張連洪,王凱峰,胡亞輝.基于表面磨損的機(jī)床導(dǎo)軌副精度保持性模型[J].農(nóng)業(yè)機(jī)械學(xué)報,2015,46(2):351-356. Tan Yanqing, Zhang Lianhong, Wang Kaifeng, Hu Yahui. Modeling of Precision Retaining Ability for Slide Guide of Machine Tool Based on Wear Analysis[J]. Transactions of the Chinese Society for Agricultural Machinery,2015,46(2):351-356.

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  • 收稿日期:2014-11-03
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  • 在線發(fā)布日期: 2015-02-10
  • 出版日期: 2015-02-10
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