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2D電液高速開關(guān)閥設(shè)計(jì)與實(shí)驗(yàn)
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國家自然科學(xué)基金資助項(xiàng)目(51375445)、浙江省自然科學(xué)基金資助項(xiàng)目(LZ13E050002),、湖州市科技局基金資助項(xiàng)目(2013YZ10),、浙江省大學(xué)生科技創(chuàng)新活動(dòng)計(jì)劃資助項(xiàng)目(新苗人才計(jì)劃)(2013R403080)


Design and Experiment of 2D Electrohydraulic High-speed On-off Valve
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    摘要:

    2D電液高速開關(guān)閥是采用具有雙運(yùn)動(dòng)自由度閥芯的兩級(jí)高速開關(guān)閥,,該閥利用旋轉(zhuǎn)電磁鐵和撥桿撥叉機(jī)構(gòu)驅(qū)動(dòng)閥芯作旋轉(zhuǎn)運(yùn)動(dòng),實(shí)現(xiàn)導(dǎo)閥功能,,由油液壓力差推動(dòng)閥芯作軸向移動(dòng),,實(shí)現(xiàn)閥口的高速開啟與關(guān)閉,。為提高閥的動(dòng)態(tài)特性,,旋轉(zhuǎn)電磁鐵轉(zhuǎn)子設(shè)計(jì)成3個(gè)52°葉片環(huán)形均布結(jié)構(gòu)形式,,撥桿撥叉對(duì)旋轉(zhuǎn)電磁鐵的輸出轉(zhuǎn)矩放大5倍,。為測(cè)試2D高速開關(guān)閥的動(dòng)態(tài)特性,設(shè)計(jì)了雙擺輪和旋轉(zhuǎn)電磁鐵驅(qū)動(dòng)2D高速開關(guān)閥兩種實(shí)驗(yàn)方案,。在建立數(shù)學(xué)模型和制作樣機(jī)的基礎(chǔ)上,,對(duì)其動(dòng)態(tài)特性進(jìn)行了數(shù)字仿真和實(shí)驗(yàn)研究,仿真與實(shí)驗(yàn)研究結(jié)果吻合,,2D高速開關(guān)閥的液壓伺服螺旋機(jī)構(gòu)具有很高的頻響,,當(dāng)用旋轉(zhuǎn)電磁鐵驅(qū)動(dòng)時(shí),在28MPa工作壓力下,,閥芯軸向行程為0.8mm,,開啟時(shí)間約為18ms,6mm通徑閥流量高達(dá)60L/min,。

    Abstract:

    2D electrohydraulic high-speed on-off valve was a two-stage valve,,which had a spool with two dimensional motions, a rotary electromagnet drove the spool to rotate by a set of lever-fork and achieve pilot function, and pressure difference pushed the spool to open or close quickly. The form of three circumferential uniformly distributed 52 blades was adopted by the rotor of rotary electromagnet. The output torque of rotary electromagnet was multiplied by five times, the rotor inertia was reduced by lever-fork and the dynamic characteristics of 2D high-speed on-off valve were improved. To test the dynamic characteristics of 2D high-speed on-off valve driven by double torsion pendulum wheel and rotary electromagnet,,two experimental programs of the valve were designed. The digital simulation and experimental results were quite coincide, which showed that the dynamic characteristics of 2D high-speed on-off valve were very quick; when the system pressure was 28MPa and the valve of 6mm diameter with spool driven by rotary electromagnet, the dynamic response time was about 18ms, spool displacement was 0.8mm and the flow rate was 60L/min.

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江海兵,阮健,李勝,左希慶,陳瑩.2D電液高速開關(guān)閥設(shè)計(jì)與實(shí)驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2015,46(2):328-334. Jiang Haibing, Ruan Jian, Li Sheng, Zuo Xiqing, Chen Ying. Design and Experiment of 2D Electrohydraulic High-speed On-off Valve[J]. Transactions of the Chinese Society for Agricultural Machinery,2015,46(2):328-334.

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  • 收稿日期:2014-04-15
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  • 在線發(fā)布日期: 2015-02-10
  • 出版日期: 2015-02-10
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