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毛蚶殼形態(tài)/材料耦合仿生表面耐沖蝕性能試驗(yàn)
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國(guó)家自然科學(xué)基金資助項(xiàng)目(U1134109,、51106062,、51206058)


Experiments on Erosion Resistance of Bionic Surface with Coupling Characteristics of Material and Morphology Inspired by Scapharca Shell
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    摘要:

    基于毛蚶殼的表面形態(tài)特征,、軟硬相間的硬度分布特征,,設(shè)計(jì)了形態(tài)/材料二元耦合仿生模型,,試驗(yàn)研究了影響耦合仿生表面耐沖蝕磨損性能的主次因素和最優(yōu)組合,。試驗(yàn)?zāi)チ线x用80~140目的石英砂與水的混合物,,磨損時(shí)間為30h,,傾斜角度為30°,,試樣轉(zhuǎn)速為1400r/min,。試驗(yàn)結(jié)果表明,經(jīng)激光合金化,、激光相變硬化處理的光滑試樣,、單元形態(tài)仿生試樣和形態(tài)/材料耦合仿生試樣的耐沖蝕磨損性能與光滑試樣相比均有提高,形態(tài)/材料耦合仿生試樣的耐磨性最好,。影響耦合仿生表面耐沖蝕磨損性能的主次因素依次為激光表面強(qiáng)化技術(shù),、振幅、周期和條紋方向,,耦合試樣經(jīng)激光合金化處理,、振幅為3mm、周期為10mm,、條紋方向?yàn)榉ㄏ驎r(shí)具有最優(yōu)的耐沖蝕磨損性能,。

    Abstract:

    Based on the characteristics of morphology and hardness distribution of scapharca shell surface, a bio inspired model of the material coupled with pattern was proposed. The major and minor relationship and optimal combination of the main factors which affected the erosion resistance of the bio inspired surface was obtained through experiments. Erosion resistant tests were carried out under the following test conditions: abrasive was the compound of silica sand of 80~140 mesh size and water; wear time was 30h; and the rotating speed of 1400r/min. Compared with the smooth testing samples, the erosion resistance of the smooth testing sample of alloying with laser, the smooth one of laser hardening, the bio inspired model with the non smooth pattern and the bio inspired model of the material coupled with pattern can improve the anti erosion performance of the samples surface. The bio inspired model of the material coupled with pattern was the best one among all the testing samples. The order of major and minor factors affecting the relative wear rate of samples was laser hardening, amplitude, periodic and the stripe direction. Results showed that the testing sample with optimal anti erosion performance was the one with laser surface strengthening, amplitude of 3mm, period of 10mm and the direction of the stripes normal to the flow direction of particles.

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張成春,李雪麗,張春艷,章 甘,王現(xiàn)寶,王 晶.毛蚶殼形態(tài)/材料耦合仿生表面耐沖蝕性能試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2014,45(S1):314-318. Zhang Chengchun, Li Xueli, Zhang Chunyan, Zhang Gan, Wang Xianbao, Wang Jing. Experiments on Erosion Resistance of Bionic Surface with Coupling Characteristics of Material and Morphology Inspired by Scapharca Shell[J]. Transactions of the Chinese Society for Agricultural Machinery,2014,45(S1):314-318.

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  • 收稿日期:2014-06-28
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  • 在線發(fā)布日期: 2014-11-15
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