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重型立式車床轉(zhuǎn)臺(tái)流固耦合傳熱數(shù)值模擬與實(shí)驗(yàn)
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國家國際科技合作專項(xiàng)資助項(xiàng)目(ISTCP 2012DFR70840)和國家自然科學(xué)基金資助項(xiàng)目(50975066)


Numerical and Experimental Studies on Fluid solid Interaction Heat Transfer of Heavy Vertical Lathe Rotary-tabl
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    摘要:

    采用流固耦合的數(shù)值方法研究了重型立式車床轉(zhuǎn)臺(tái)的耦合傳熱特性,使傳熱外邊界條件變成內(nèi)邊界條件,,更符合實(shí)際工況,。給出了轉(zhuǎn)速范圍在5~50r/min內(nèi)的空氣流場,,以及工作臺(tái),、底座和靜壓油膜的溫度場分布,。數(shù)值模擬結(jié)果表明轉(zhuǎn)速提高使靜壓油膜溫度升高,,承載能力下降,,加強(qiáng)了散熱面對(duì)流,且高轉(zhuǎn)速時(shí)底座的散熱量被低估,,但散熱面溫度沒有顯著升高,,加重了工作臺(tái)和底座熱集中。同時(shí),,工作臺(tái)數(shù)值模擬結(jié)果與紅外線熱像儀測(cè)量數(shù)據(jù)吻合較好,,說明數(shù)值模擬結(jié)果符合物理原理,擴(kuò)展了流固耦合傳熱的應(yīng)用范圍,,使立式車床的散熱情況分析結(jié)果更加可靠和精確,。

    Abstract:

    The thermal load and heat transfer performance of heavy vertical lathe rotary table was numerically investigated by adopting fluid solid interaction (FSI) method which makes external boundary conditions into internal. Flow field of air and temperature distributions of workbench, base and hydrostatic oil film were presented in the velocity range of 5~50r/min. The simulation results show that the velocity rising not only causes temperature of oil film increasing significantly, but also causes its carrying capacity decreased. What’s more, the velocity rising strengthens the convection of cooling surfaces and the heat dissipation of base is undervalued above 25r/min, so the temperature of cooling surface is not significantly increased which aggravates heat concentration. FSI method turns the external heat transfer boundary conditions into internal boundary conditions, which makes the simulation more close to actual situation. Meanwhile, numerical simulation results are consistent with the results of infrared thermal imager temperature measurement, which validate the numerical simulation, expand the application domain of FSI method, also lead lathe cooling situation analysis more reliable and accurate.

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楊曉冬,邵俊鵬,穆曉寧,朱 健.重型立式車床轉(zhuǎn)臺(tái)流固耦合傳熱數(shù)值模擬與實(shí)驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2014,45(7):292-299. Yang Xiaodong, Shao Junpeng, Mu Xiaoning, Zhu Jian. Numerical and Experimental Studies on Fluid solid Interaction Heat Transfer of Heavy Vertical Lathe Rotary-tabl[J]. Transactions of the Chinese Society for Agricultural Machinery,2014,45(7):292-299.

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  • 收稿日期:2013-08-05
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  • 在線發(fā)布日期: 2014-07-10
  • 出版日期: 2014-07-10
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