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高強鋼板熱沖壓模具冷卻水道優(yōu)化設計
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國家自然科學基金資助項目(50975203);天津市應用基礎及前沿研究計劃資助項目(12JCYBJC12600);天津職業(yè)技術師范大學科研發(fā)展基金資助項目(YJS10—06,、KJ11—08)


Optimization Design on Cooling Water Channel of Hot Stamping Mold of High Strength Steel
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    利用ANSYS/LS—DYNA模塊對保壓淬火過程零件及模具的溫度場分布進行了數(shù)值模擬,,分析高強鋼板熱沖壓模具冷卻系統(tǒng)均布水道的不足,。在此基礎上通過APDL參數(shù)化編程語言,,選擇零階與一階搜索相結(jié)合的優(yōu)化算法,,編寫優(yōu)化程序,,以模具冷卻水道半徑,、相鄰水道間隔尺寸和水道與模面距離等參數(shù)為優(yōu)化變量,,以板料溫度分布均勻和保證降溫速率達到臨界冷卻速率為優(yōu)化目標建立目標函數(shù),,優(yōu)化后目標函數(shù)值為26.553(優(yōu)化前為64.404),。對優(yōu)化前后成形件的溫度分布進行了比較,得到成形件最高溫度下降了44.5%,,最低溫度下降了14.5%,,實現(xiàn)了對冷卻水道各參數(shù)的優(yōu)化。最后通過實驗驗證了優(yōu)化結(jié)果的正確性,。

    Abstract:

    The temperature distribution of parts and mould was simulated by ANSYS/LS—DYNA. The shortcomings of the uniform waterway were analyzed. APDL was applied over the thermal field simulation. Zero-order search and fist-order search was combined as the optimization algorithm. In this program, the radius of holes, the distances of adjacent holes and the distances of holes and the profile were chosen as optimization variables. The well-distributed temperature of parts and the needed critical cooling rate were chosen as the optimization objectives to create the objective function. Objective function value was 26.553 after the optimization which was 64.404 before the optimization. By comparing the temperature distribution of the optimized cooling water channel with original, it can be seen that the maximum temperature was decreased by 44.5% and the lowest temperature was decreased by 14.5%, to realize the optimization design of parameters of the cooling water channel. Finally the experiment had been designed to verify the correctness of the optimization result.

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蔡玉俊,陳樹來,王玉廣.高強鋼板熱沖壓模具冷卻水道優(yōu)化設計[J].農(nóng)業(yè)機械學報,2013,44(1):253-257,252. Cai Yujun, Chen Shulai, Wang Yuguang. Optimization Design on Cooling Water Channel of Hot Stamping Mold of High Strength Steel[J]. Transactions of the Chinese Society for Agricultural Machinery,2013,44(1):253-257,252.

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  • 在線發(fā)布日期: 2012-12-31
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