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縱軸流脫粒分離裝置功耗分析與試驗
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國家高技術(shù)研究發(fā)展計劃(863計劃)資助項目(2010AA101402);江蘇省農(nóng)業(yè)裝備與智能化高技術(shù)研究重點實驗室資助項目(BM2009703)


Power Analysis and Experiment on Longitudinal Axial-threshing Unit Test-bed
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    摘要:

    為準(zhǔn)確獲取縱軸流脫粒分離裝置在水稻脫粒中的功耗特性,借助扭矩傳感器、信號采集卡及工控機測控系統(tǒng)在縱軸流滾筒轉(zhuǎn)速為850r/min、釘齒間距為100mm、脫粒間隙為25mm、草谷比為2.6、喂入量為7kg/s條件下,于室內(nèi)臺架上進行了水稻脫粒功耗測定試驗。通過對水稻脫粒過程中功耗特性的分析,提取水稻脫粒的瞬間功耗,得知釘齒縱軸流滾筒的空載功耗為10.93kW、脫粒功耗為36.94kW、機械效率為69.62%。采用單因素試驗對影響釘齒縱軸流滾筒總功耗及籽粒損失率(夾帶損失率和未脫凈損失率)的齒間距、脫離間隙、滾筒轉(zhuǎn)速、草谷比及喂入量進行室內(nèi)臺架試驗研究,分析了單個因素對釘齒縱軸流滾筒總功耗和籽粒損失率的影響情況。

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    In order to accurately obtain power characteristics of longitudinal axial-threshing unit test-bed, rotary torque sensors, signal acquisition card and industrial computer control system were used to measure the power of rice threshing with the drum rotate speed of 850r/min, inter-tooth space of 100mm, threshing clearance of 25mm, straw-grain ratio of 2.6, feeding capacity of 7kg/s. Instantaneous power was obtained by analyzing the power of rice threshing process characteristics. The results showed that the idle power of spike tooth longitudinal axial-threshing drums was 10.93kW; the threshing power was 36.94kW; mechanical efficiency was 69.62%.The experiment of power influencing factors, such as feeding capacity, inter-tooth space, straw-grain ratio, drum rotate speed and threshing clearance, was conducted on the longitudinal axial-threshing unit test-bed to analysis the threshing power characteristics and threshing performance.

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李耀明,唐忠,徐立章,趙湛,李洪昌.縱軸流脫粒分離裝置功耗分析與試驗[J].農(nóng)業(yè)機械學(xué)報,2011,42(6):93-97. Li Yaoming, Tang Zhong, Xu Lizhang, Zhao Zhan, Li Hongchang. Power Analysis and Experiment on Longitudinal Axial-threshing Unit Test-bed[J]. Transactions of the Chinese Society for Agricultural Machinery,2011,42(6):93-97.

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