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面向制造的灌水器產(chǎn)品快速定型與模具CAE研究
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國家高技術(shù)研究發(fā)展計劃(863計劃)資助項目(2006AA100214-5)、國家自然科學(xué)基金資助項目(50975227)和長江學(xué)者和創(chuàng)新團隊發(fā)展計劃資助項目(IRT0646)


Rapid Finalization and Mold CAE for Manufacture-oriented Emitter Products
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    摘要:

    對3種滴灌灌水器進(jìn)行了線性回歸分析,,得到了收縮率和壁厚的數(shù)學(xué)模型,,為灌水器滴片結(jié)構(gòu)優(yōu)化提供了理論依據(jù),;通過注塑成型工藝參數(shù)的正交試驗設(shè)計得到了最佳注塑工藝參數(shù),;由極差與方差分析得到影響尺寸精度的主要因素,,為實際生產(chǎn)提供參考依據(jù),。針對迷宮灌水器微細(xì)流道精細(xì)復(fù)雜的特點,,應(yīng)用快速成型RP與數(shù)控線切割NC相結(jié)合的方法制作精密原型,,結(jié)合快速模具RT技術(shù)進(jìn)行灌水器試制,,并通過灌水器水力性能和抗堵性能試驗對產(chǎn)品進(jìn)行了性能驗證,。

    Abstract:

    Linear regression analysis of the three types of emitter was done, the mathematical model of the volumetric shrinkage and the wall thickness were obtained, the theory for optimization was provided, orthogonal test for investigation of the influence of processing parameter was designed, and the optimal injection molding process parameters were gained. Range analysis and analysis of variance were used to find out the main factors which affected the dimensional accuracy, and a theoretical basis for the production to ensure product dimensional accuracy was provided. According to the complex features of labyrinth emitter mini-channel, rapid prototyping and CNC wire cutting were used to produce precise prototype. With rapid tooling and the technology of rapidly producing, prototype emitter was manufactured. The performance of the product was verified by the hydraulic characteristics and clogging experiments.

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魏正英,吳松坡,劉霞,唐一平,盧秉恒.面向制造的灌水器產(chǎn)品快速定型與模具CAE研究[J].農(nóng)業(yè)機械學(xué)報,2011,42(5):56-62. Wei Zhengying, Wu Songpo, Liu Xia, Tang Yiping, Lu Bingheng. Rapid Finalization and Mold CAE for Manufacture-oriented Emitter Products[J]. Transactions of the Chinese Society for Agricultural Machinery,2011,42(5):56-62.

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