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高壓氣動比例減壓閥設(shè)計與仿真
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國家自然科學(xué)基金資助項(xiàng)目(50575202)


Design and Simulation of a High Pressure Proportional Pneumatic Pressure Reducing Valve
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    摘要:

    提出一種高壓氣動比例減壓閥,該閥由比例電磁鐵控制的二位三通型滑閥式先導(dǎo)閥和活塞提升式主閥組成,,通過壓力傳感器和控制器構(gòu)成閉環(huán)電反饋控制,,最高工作壓力為31.5MPa,。該閥雖然存在少量先導(dǎo)耗氣,但保證了壓力調(diào)整的快速性和穩(wěn)定性,克服了先導(dǎo)泄漏對減壓閥的影響,避免了先導(dǎo)閥意外結(jié)冰的發(fā)生。在介紹結(jié)構(gòu)及工作原理的基礎(chǔ)上分析了該減壓閥的特點(diǎn),,利用AMESim建立了考慮氣源壓力和負(fù)載流量波動的仿真模型。仿真結(jié)果表明:該閥在氣源壓力緩慢下降且負(fù)載流量大范圍波動的情況下能實(shí)現(xiàn)穩(wěn)定的壓力輸出,,在不改變控制參數(shù)的前提下,,當(dāng)氣源壓力為31.5MPa時輸出壓力可在1~30MPa范圍內(nèi)穩(wěn)定;先導(dǎo)閥預(yù)開口形式對壓力精度影響較小,,但應(yīng)避免正開口以減少氣體浪費(fèi),;先導(dǎo)閥環(huán)形間隙高度控制在10μm左右較為合適。

    Abstract:

    A high pressure electronic pneumatic pressure reducing valve, consisted of a two-position three-port pilot valve controlled by electromagnet and a piston type main valve, was proposed. The valve used a pressure sensor and a controller to constitute the closed-loop feedback. By consuming a little gas in the pilot valve, rapidity and stability of pressure regulation were preserved, the influences of pilot leakage on the valve and unexpected icing in pilot valve could be avoided. Then the characteristics were analyzed based on the structure and working principle of the valve, finally the simulation model including the vibration of gas supply pressure and load flow rate was built up with AMESim. Simulation results showed that steady pressure reduction could be achieved under the condition of gas supply pressure slowly reducing and load flow rate fluctuating in a big range. When gas supply pressure is 31.5MPa, the output pressure could be steady in 1~30MPa without adjusting the controller parameters; the influences of machining errors on the valve were also simulated, the results showed that under-lap of pilot spool should be avoided to reduce gas consuming and 10μm is a suitable choice for the height of annular clearance.

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徐志鵬,王宣銀,羅語溪.高壓氣動比例減壓閥設(shè)計與仿真[J].農(nóng)業(yè)機(jī)械學(xué)報,2011,42(1):209-212,222. Xu Zhipeng, Wang Xuanyin, Luo Yuxi. Design and Simulation of a High Pressure Proportional Pneumatic Pressure Reducing Valve[J]. Transactions of the Chinese Society for Agricultural Machinery,2011,42(1):209-212,222.

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