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高速車削鐵基高溫合金硬質(zhì)合金刀具磨損機(jī)理
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of Cemented Carbide Tool in High Speed Machining Iron-based Superalloy GH2132
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    摘要:

    使用4種硬質(zhì)合金涂層和非涂層刀具材料進(jìn)行鐵基高溫合金GH2132的高速干車削試驗(yàn),,采用電子掃描顯微鏡(SEM)觀察刀具的磨損形貌,通過(guò)能譜分析(EDS)分析磨損表面的元素分布,,并對(duì)刀具的主要磨損機(jī)理進(jìn)行分析,。研究結(jié)果表明,使用硬質(zhì)合金刀具材料高速干車削鐵基高溫合金GH2132時(shí),,刀具的磨損機(jī)理主要為粘結(jié)磨損,、擴(kuò)散磨損、氧化磨損并伴有少量的微崩刃,。高速切削時(shí)刀具的前刀面磨損形態(tài)不同于常速切削時(shí)的磨損形態(tài),,即磨損不表現(xiàn)為月牙洼的形式,而是表現(xiàn)為切削刃處磨損最大的斜面磨損形式,,前刀面磨損區(qū)域隨切削速度提高而減小,,但磨損深度增大。

    Abstract:

    Four kinds of cemented carbide tools were used to turn Iron-based superalloy GH2132 at high-speed under dry cutting condition. Wear morphology of cutting tool was observed by SEM, and element distribution of tool surface was analyzed by EDS. Adhesive wear, oxidation wear and diffusion with micro-chipping were the main wear mechanisms of the cemented carbide tool .The rake face wear of the cutting tools in high speed machining was different from that in conventional speed machining. Namely, the rake face was not characterized by crater wear but by slope-plane-wear with the maximum wear at the cutting edge. Furthermore, the worn area of the rake face decreased with cutting speed and the wear depth increased correspondingly.

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劉超,艾興,劉戰(zhàn)強(qiáng),萬(wàn)熠.高速車削鐵基高溫合金硬質(zhì)合金刀具磨損機(jī)理[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2009,40(11):240-244. of Cemented Carbide Tool in High Speed Machining Iron-based Superalloy GH2132[J]. Transactions of the Chinese Society for Agricultural Machinery,2009,40(11):240-244.

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